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Ultra-low-cost near-infrared photodetectors on silicon

M. Amin Nazirzadeh

a,b

, Fatih B. Atar

a,b

, B. Berkan Turgut

a,b

, Ali K. Okyay*

a,b,c

a

Department of Electrical and Electronics Engineering, Bilkent University, Bilkent, Ankara, Turkey;

b

National Nanotechnology Research Center (UNAM), Bilkent University, Bilkent, Ankara, Turkey;

c

Institute of Materials Science and Nanotechnology, Bilkent University, Bilkent, Ankara, Turkey

ABSTRACT

We demonstrate Silicon-only near-infrared (NIR) photodetectors (sensitive up to 2000 nm) that meet large-scale ultra-low-cost fabrication requirements. For the detection of infrared photons, we use metal nanoislands that form Schottky contact with Silicon. NIR photons excite plasmon resonances at metal nanoislands and plasmons decay into highly energetic charge carriers (hot electrons). These hot electrons get injected into Silicon (internal photoemission), resulting in photocurrent. Several groups have studied plasmonic nanoantennas using high resolution lithography techniques. In this work, we make use of randomly formed nanoislands for broad-band photoresponse at NIR wavelengths. We observe photoresponse up to 2000 nm wavelength with low dark current density about 50 pA/µm2. The devices exhibit photoresponsivity values as high as 2 mA/W and 600 µA/W at 1.3 µm and 1.55 µm wavelengths, respectively. Thin metal layer was deposited on low-doped n-type Silicon wafer. Rapid thermal annealing results in surface reconstruction of the metal layer into nanoislands. Annealing conditions control the average size of the nanoislands and photoresponse of the devices. An Al-doped Zinc Oxide (AZO) layer was deposited on the nanoislands using thermal atomic layer deposition (ALD) technique to acts as a transparent conductive oxide (TCO) and patterned using photolithography. AZO film creates electrical connection between the nanoislands and also makes a heterojunction to Silicon. Simple and scalable fabrication on Si substrates without the need for any sub-micron lithography or high temperature epitaxy process make these devices good candidates for ultra-low-cost broad-band NIR imaging and spectroscopy applications.

Keywords: Silicon, Plasmonics, hot electrons, infrared detectors, Schottky diodes.

1. INTRODUCTION

Sub-bandgap photodetection via the internal photoemission mechanism is an attractive candidate for near-infrared (NIR) photodetection on Si. A metal in contact with Si creates a Schottky junction and a potential energy barrier forms between the metal and Si. This junction operates as a diode (Schottky diode) and can be used as a sub-bandgap photodetector. The sub-bandgap photons incident on the metal layer excites the electrons of the metal to higher energy levels, enabling them to traverse the Schottky barrier and be collected as photocurrent1. The interest in this approach has received a significant

boost with the recent studies on the use of metallic nanoantennas to capture the incident light by exciting surface plasmons2-4.

Metals are normally highly reflective at NIR wavelengths and can poorly absorb the incident light. This had been the main drawback of using Si Schottky barrier diodes for NIR photodetection. However, when made into nanostructures, some metals, such as Au, can resonantly interact with the incident light and confine the electromagnetic field in very small volumes in the form of surface plasmons. The surface plasmons decay due to the optical losses of the metal and as they decay their energy is transferred to the electrons of the metal, exciting the electrons to higher energy levels, which are now called “hot electrons”. These hot electrons can be emitted over the Schottky barrier and generate photocurrent2.

*aokyay@ee.bilkent.edu.tr

Silicon Photonics X, edited by Graham T. Reed, Michael R. Watts, Proc. of SPIE Vol. 9367, 93671I · © 2015 SPIE · CCC code: 0277-786X/15/$18 · doi: 10.1117/12.2078913

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by

1

V

AZO

Au

n -type Si

Figure 1. Energy band diagram of a Schottky junction. Photodetection of a sub-bandgap photon via the internal photoemission is shown on the energy band diagram1.

Several studies have investigated the plasmon assisted hot electron generation process and its utilization for NIR photodetectors by using high resolution lithography techniques to fabricate metallic nanoantennas2, 3. Very strong,

tunable, narrow-band plasmonic resonances have been demonstrated and photoresponsivity values as high as 0.6 mA/W have been reported 3. In this study, we first investigate the fabrication process of metallic nanoantennas and propose a

method to form randomly sized and randomly distributed nanoantennas on Si surface. We then demonstrate the use of these random nanoantennas in a Schottky contact photodetector for broad-band plasmon enhanced NIR photodetection.

2. FABRICATION

We used 4-inch n-Si (100) wafers with resistivity of 2-5 Ω-cm throughout this study and diced the wafers into 15 mm × 15 mm pieces prior to fabrication. Cleaning of the wafers was done in two consecutive steps. In the first step, the wafers are kept in piranha solution ((4:1) H2SO4:H2O2) at 80°C for 5 minutes to remove possible organic and metallic

contaminants. Piranha solution also oxidizes the wafer surface and forms a thin SiO2 layer, making the surface

hydrophilic. The wafers are rinsed with deionized water after the piranha cleaning. In the second step of the cleaning process, the wafers are dipped in buffered hydrofluoric acid (BHF) solution for about 10 seconds until the surface oxide was completely etched and the sample surface became hydrophobic again. The wafers are then rinsed with DI water and dried with N2 gun.

We have followed several approaches to form plasmonic nanoantennas on Si surface. Electron beam lithography and nanoimprint lithography were used to fabricate nanoantennas with desired dimensions. A third method, involving annealing of a metal layer to form randomly shaped nanoislands, was also investigated.

Nanoimprint lithography is a low-cost, fast, and high resolution lithography method. The desired pattern is first fabricated on a master stamp using a high resolution lithography technique. The pattern on the master stamp is then transferred to a mold which is Polydimethylsiloxane (PDMS) for our case. PDMS consists of a base Silicone elastomer and its corresponding curing agent. The base and the curing agent are mixed carefully in 10:1 volume ratio for about 10 minutes to achieve uniform distribution in the mixture. The mixture is then kept in a desiccator for an hour to remove the air bubbles that may form during the mixing process. The PDMS mixture is poured on the master stamp and cured at 150°C. The PDMS mold takes the shape of the master stamp and must be peeled off carefully after the curing process. The pattern on the PDMS mold is transferred to the sample by coating a photoresist layer on the sample and pressing the PDMS mold on the photoresist. The pressure is applied conformally and at a temperature higher than the glass transition temperature of the photoresist. The photoresist takes the shape of the stamp and hardens with this process. A final dry etching step is applied to remove the residual photoresist. The flow diagram of the nanoimprint lithography process is

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a) c) Photoresist PDMS mold Substrate

t

b) d) shown in Fig shown in Fig Figure 2 master s pressed etching. E-beam litho nanoantennas due to the res nanoantennas Figure 3 lithograp Our final me deposited on Precision Etc SRO-704 RT . 2. The scann . 3(a). 2. Process stamp and tak

on the wafer ography is a s with desired sidual e-beam s fabricated w 3. SEM im phy method. ( ethod for plasm

Si samples. A ching Coating TA system fr

ning electron m

flow diagram kes its shape. ( and patterns t

high resoluti d sizes were fa

resist (PMMA with e-beam lith

mages of the (b) Nanoanten monic nanoan Au and Ag wer System (PEC rom ATV Te microscope (S m of nanoimpr (b) PDMS mo the resist. (d) on lithograph abricated but t A) was also su hography tech nanopatterne nnas obtained ntenna fabrica re used in the CS) and Ag is chnologie Gm SEM) image o rint lithograph old is cured an Residual resis hy technique the process w uspected to de hnique is show d samples. (a with electron ation involves experiments a s thermally ev mbH was use of the samples hy process. (a nd peeled off st is removed which can re was slow and c egrade the dev wn in Fig. 3(b) a) Grating st beam lithogra s rapid therma as the metal la vaporated with ed for rapid s after nanoim a) PDMS mix f from the mas

from the und

esolve sub-10 costly. The co vice performa ). tructure obtai aphy, etching al annealing ( ayer. Au is spu h VAKSIS M thermal anne mprint lithogra xture is poure ster. (c) PDM desired locatio 00 nm featur ontamination o ance. The SEM

ined with nan and lift-off. (RTA) of a th uttered by usi MIDAS Therma ealing of the aphy process is ed on the S mold is ons by dry es. Plasmonic of the junction M image of the noimprint

hin metal film ing Gatan, Inc

al Evaporator samples. The s c n e m c. r. e

Proc. of SPIE Vol. 9367 93671I-3

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179 300 155

450

I

annealing wa temperature c cooling. The metal layer i nanoislands. temperatures. annealing tem resolution lith photoresist o annealing at d Figure 4 thermal annealin structure Annealing th also indicates resonances of frequency of Although the observe hot e FDTD simula and Au becam rapid thermal by using the annealing at l expected to sh An Aluminum conducting o Nanotech Inc trimethylalum deposited by AZO layer el as done by inc constant at the experiments is too thick o A metal lay . Average size mperature inc hography tech or additional l different temp 4. SEM im annealing of ng temperatur e. e Ag film at 3 s that average f Ag nanoisla f Ag compare ese nanoisland electron based ations of Au n me the materi l annealing at e ImageJ soft lower tempera hift to the lon m-doped Zinc oxide (TCO) c., Savannah S minum (TMAl ALD at 250°C lectrically con creasing the t e set point for

were made a or the anneali yer thickness e of the nanoi creases. This hniques invest layer is used peratures are s

mage of the ran f a thin Au l re is not suff 300°C and 60 e size of Ag ands were at s ed to Au, whi ds can possibl sub-bandgap nanoantennas ial of choice f 300°C, 450°C tware and the atures (300°C) ger wavelengt c Oxide (AZO layer. AZO S100 ALD) a l) + milli-Q w C is a transpar nnects the Au n temperature fr one minute. T at three differ ing temperatu of about 1 islands depen technique is tigated in this to obtain th shown in Fig. ndomly sized layer. Averag ficiently high 00°C resulted nanoislands shorter wavel ich was later ly be used to

photodetectio s on Si predic

for the plasmo C and 600°C. e average pa ) the average ths. ) film is depo layer is depo at 250°C by al water (H2O). D rent semicond nanoislands a

rom the room The system w rent annealing ure is not suf 0 nm resulte ds on the RTA significantly s study. The c he nanoislands 4. and randomly ge particle siz the nanoislan in connected can be contro engths than th confirmed by enhance the a on with these A

ted strong pla onic nanoante The particle article sizes w

size of the nan sited on the S osited in an lternating cyc DEZn cycle a ductor and its at one contact

m temperature was then cooled

g temperature fficiently high ed in isolate A temperature low-cost and contamination s. The SEM y distributed ze decreases nds are not is and isolated A olled with the he absorption y finite-differ absorption of Ag nanoisland asmonic reson ennas in this s size histogram were calculate noparticles inc Si wafer over t atomic layer cles of diethyl

and TMAl cyc conductive ca of the device to the desired d down under es: 300°C, 45 h the metal l d nanoisland e, resulting in d easy to proc n of the junctio images of th Au nanoislan with increasin solated and f Ag nanoisland e annealing te n band edge o rence time-do Si at these w ds. nance in the N tudy. Au nano ms were extra ed for each creases and th the Au nanois deposition ( lzinc (DEZn) cle was repea an be increase and also form

d set point an r N2 flow with 0°C and 600 layer forms in ds after anne n smaller nano cess compare on is also avo he nanoisland nds obtained w ng temperatu form a semi-c ds, respective emperature. T f Si due to hi omain (FDTD wavelengths, it NIR region of oislands were acted from the annealing tem he plasmonic r lands to act as (ALD) reacto + milli-Q wa ated at a ratio ed by doping i ms a heterojun nd keeping the h no additiona °C. When the nto connected aling at high oislands as the ed to the high oided since no s obtained by with rapid ure. If the connected

ely. This resul The plasmonic igher plasmon D) simulations t is difficult to f the spectrum e fabricated by e SEM images mperature. By resonances are s a transparen or (Cambridge ater (H2O) and of 24:1. ZnO it with Al. The ction with Si5 e al e d h e h o y lt c n s. o m y s y e nt e d O e 5.

Proc. of SPIE Vol. 9367 93671I-4

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Ob'ective

lin

/

AZO layer w water after th We fabricate additional de with Si, with Si, patterned the AZO laye exhibit any p photorespons the normally Au nanoislan generation pr For optoelect SC400-2), wh to a two-cha wavelength. T plate. Finally light is appr KEITHLEY 2 measured wit signal. A sche Figure 5 AOTF i devices measure The quantum above the a photorespons performance nanoislands c

was then patter he etching step d three devic evices were fa out Au nanois in 300 µm × er and Si waf photoresponse se due to the p incident light nds are expecte rocess. tronic charact hich provides annel Fianium The monochr y, a 20x-object roximately 50 2401 Sourcem th Stanford Re ematic drawin 5. Schemat is used as the with a custom ed with a lock m efficiency sp absorption ba sivity is much at the wave compared to th

rned with pho p and were cha es with Au n abricated as re

slands in betw 600 µm recta fer are expect

beyond the a presence of A t will not exci ed to be much

terization of high power a m Ltd, acousto

romated laser tive lens focu 0 µm. The p meter. The sou esearch System ng of the optoe ic drawing of e light source m optical setup k-in amplifier. pectrum of the and edge of h smaller than elength range he devices ann otolithography aracterized wi nanoislands an eferences. Th ween (AZO re angles by usin ted to be trans absorption ban Au absorber. H ite surface pla h greater than 3. RESU our photodete and broad-ban o-optic tunab light goes th uses the laser l

photodetector urcemeter app ms SRS830 lo electronic cha f the optoelec e and modula p. The photog devices are p Si. Au refer n of the other of interest. nealed at high y and nitric ac ithout addition nnealed at dif e first referen eference). The ng photolithog sparent in NIR nd edge of Si. However, the e asmons on the the Au refere

ULTS & DIS

ectors, we us nd light from 3 ble filter (AO hrough an opti light normally is probed w plies the bias ock-in amplifi aracterization ctronic charac ated with a m generated curr plotted in Fig. rence exhibit r devices. Th The device her temperatur cid (HNO3) et nal metallic co fferent temper nce only had t e second refer

graphy and lif R wavelength On the other efficiency of A

flat Au layer ence due to the

SCUSSION

sed Fianium L 390 nm to 24 OTF) to mono ical path with y on the photo with microma

voltage and m ier with the op setup is show

cterization set mechanical ch rent at the freq

6(a). AZO ref ts photorespo e device anne annealed at res and the re

tching. The de ontacts. ratures (300°C

the AZO laye rence only had ft-off method hs, the AZO r r hand, Au ref Au reference . The photore e plasmonic e Ltd, supercon 00 nm wavele ochromate the h a mechanica odetector. The anipulators an measures the D ptical chopper wn in Fig. 5. tup. Supercon hopper. The li quency of the ference does n onse at the N ealed at 450° 300°C has l sponsivity of evices were ri C, 450°C and er forming a h d a 10-nm-thi (Au referenc reference is no ference is exp is expected to esponses of the enhancement o ntinuum laser ength. The las e laser light a al chopper an e beam waist o nd electrically DC current. P r frequency as ntinuum laser ight is focuse mechanical c not respond to NIR wavelen °C exhibits th arger and m this device is insed with DI 600°C). Two heterojunction ck Au film on ce). Since both ot expected to pected to show o be low since e devices with of hot electron source (WL ser light is fed at the desired nd a half-wave of the focused y biased with Photocurrent is s the reference light and ed on the chopper is

o the NIR ligh ngths but the he best overal ore elongated the highest a -o n n h o w e h n -d d e d h s e ht e ll d at

Proc. of SPIE Vol. 9367 93671I-5

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4 4-4-*-- +-1300 1350 140 Wavelenç )0°C b) >o °c )(Doc ?0 ref a ref 550 1600 0°C 0°C 0°C 1600 30, 45, 60, 1450 1500 1551 (nni) 0.40 0.35 0.30 0.25 020 0.15 0.10 0.05 0.00 1200 1250 'Y5c. 1,gt1-1 3C 4E -A- 6C -v-A: -4- At 0 1450 1500 1 ath (nm) Quantum Efficiency (%) p ó ó ó 0 0 0 ó ó ó Si ó á ó $ +

/

. s. l longer wavel samples and i Experimental order to conf the Au nano assuming a u distributions each device, theoretical qu Fowler functi where CF is t the Schottky parameters. φ spectra are pl sub-bandgap carriers at the and 450°C is longer wavel efficiency of has weaker re Figure 6 formed nanoisla in our d multiply with the The enhancem efficient and plasmonic na obtain random structure, up lengths (λ > is expected to l quantum effi firm the photo oislands were uniform film are calculated and need to b uantum efficie ion, can be wr the Fowler em barrier height φB is approxim lotted in Fig. 6 photodetectio e Schottky jun s also correct lengths more the sample an esponse in NIR 6. (a) Meas by rapid therm ands formed b device configu ying the simu e correct coeff ment of hot e low-cost met anostructures, m nanostructu to 0.18% a 1500 nm). Al resonate at sh iciency spectr ocurrent gener imported to thickness of d. These absor be multiplied b ency spectra. ritten as: mission coeffic t. The simulat mately 0.7 eV 6(b). Simulate on is achieved nction. The cro tly predicted. effectively co nnealed at 300 R since its sm sured quantum mal annealing by rapid therm uration are obt ulated absorpti ficients of the

electron gener thod for the d rapid therma ures with stro and 0.05% qu

lso the sampl horter wavelen ra were also co ration via the o a Finite-Dif 10 nm. The a rption spectra by the interna The efficienc

(

F

C

η

=

cient, hυ is th ted result is th V for each cas

ed results are d by the decay oss-over point This cross-ov ompared to th 0°C exceeds th maller particles m efficiency sp g at different mal annealing a tained with FD ion spectra w Fowler functi 4. ration rate by detection of su al annealing a ong, broad-ban uantum effici le annealed a ngths and exh ompared with plasmon enha fference Time absorption sp correspond to al photoemissi cy of the inter

(

)

2 B

h

q

h

υ

ϕ

υ

he energy of th hen fitted to th e, as expected in good agree y of surface p t of the quantu ver point occ he sample ann hat of the sam s resonate at sh

pectra of the re temperatures. at different tem DTD simulatio with the Fowle

ion. CONCLUS the excitation ub-bandgap p a thin metal f nd resonance iencies were at 600°C has hibit lower resp h theoretically anced internal e-Domain sol pectra of the A o hot electron ion efficiency rnal photoemi 2 he incident ph he experimen d from such ju ement with the lasmons to ho um efficiency curs since the

nealed at 450 mple annealed horter wavele eference devic . (b) Simulate mperatures. A ons. Quantum er function an SION n of surface p photons on Si

film stand out s at the NIR observed at smaller partic ponse in NIR calculated qu l photoemissio lver (FDTD Au nanoislan generation rat of hot electro ssion process hotons, q is th ntal results wit unctions6. Sim e experimenta ot carriers and spectra of the e sample anne 0°C. Hence, a at 450°C. The engths.

ces and the de ed quantum ef Absorption spe m efficiency sp nd fitting to th plasmons on m . Among vari t as a fast an wavelengths. 1300 nm an cles compared region. uantum efficie on process. SE Solutions, Lu ds with differ tes in the Au n ons in order to , which is exp he electron cha th CF and φB mulated quant al results, indi d the collectio e devices anne ealed at 300°C at this cross-o e sample anne evices with na fficiency spec ectra of the na pectra are calc he experiment

metals is inve ious technique nd ultra-low-c

With the pro nd 1550 nm

d to the other ency spectra in EM images o umerical Inc) rent sizes and nanoislands o o calculate the pressed by the (1) arge and φB is used as the fi tum efficiency

cating that the on of these ho

ealed at 300°C C absorbs the over point, the ealed at 600°C anoislands ctra of the anoislands culated by tal results estigated as an es to fabricate ost method to oposed device wavelengths r n f ), d f e e s it y e ot C e e C n e o e s,

Proc. of SPIE Vol. 9367 93671I-6

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respectively. FDTD simulations and theoretical calculations were used to fit to the experimental results and successfully predict the quantum efficiency spectrum.

ACKNOWLEDGMENTS

This work was supported by the Scientific and Technological Research Council of Turkey (TUBITAK), grant numbers 109E044, 112M004, 112E052, and 113M815. A. K. O. acknowledges support from European Union FP7 Marie Curie International Reintegration Grant (PIOS, Grant # PIRG04-GA-2008-239444). A. K. O. acknowledges support from the Turkish Academy of Sciences Distinguished Young Scientist Award (TUBA GEBIP). F. B. A. acknowledges TUBITAK-BIDEB national PhD Fellowship.

REFERENCES

[1] Peters, D. W., "An infrared detector utilizing internal photoemission," Proceedings of the IEEE 55, 704-705 (1967).

[2] Knight, M. W., Sobhani, H., Nordlander, P. and Halas, N. J., "Photodetection with active optical antennas," Science 332, 702-704 (2011).

[3] Sobhani, A., Knight, M. W., Wang, Y., Zheng, B., King, N. S., Brown, L. V., Fang, Z., Nordlander, P. and Halas, N. J., "Narrowband photodetection in the near-infrared with a plasmon-induced hot electron device," Nature communications 4, 1643 (2013).

[4] Nazirzadeh, M. A., Atar, F. B., Turgut, B. B., Okyay, A. K., “Random sized plasmonic nanoantennas on Silicon for low-cost broad-band near-infrared photodetection,” Scientific Reports 4, 7103 (2014).

[5] Ismail, R. A., Al-Naimi, A. and Al-Ani, A. A., "Studies on fabrication and characterization of a high-performance Al-doped ZnO/n-Si (1 1 1) heterojunction photodetector," Semiconductor Science and Technology 23, 075030 (2008).

[6] Sze, S. M., and Ng, K. K., [Physics of semiconductor devices], John Wiley & Sons (2006).

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