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~ACl Fen Rilin1kri EnstitCtsU Dergisi 9.CiiL 2.Say1 2005 ZnC r20~ 'in Nen1 /\ lgil an1n Davrani~inin K

2Cr<) 1 Ekknerek Gcli$tirilmcsi. N. Ka\ asoQlu ....

"'

ZnC

r

2

0-t 'in NEM ALGILAMA DAVRANISININ K

2

Cr0-l EKLENEREK

G

ELiSTiRiLMESi

N. KAVA

S

O(

";

L

U

1 ,

M. BA YHAN

2

,

S. KA VASOGLl

J

1

1

Hacett epe Univ., Mi.ih. Fak., Fizik Mlih . 8 6llin1li, Beytepe, Ankara

..

- Mugla Univ., Fen Edeb., Fak., Fizik Boli.itn tL l(otekli, Mugla, Tel: 252 2 1 11 592, E-n1ail:n1bayhan@n1 u.edu.tr

00

OZET

Spine! 7.nCr~0_

1

seran1iginc ~e$ it l i yi.izdese l oranlarda potasyutn krornatla yap tl an katktland1rn1antn nen1e kar~ J

davrant~t ile ilgi li etk ileri <;al t ~ tltn i$tt r. Nlin1uneler aras1nda sadece 0/o20 l(~CrO'"' i~eren ZnCr~O'"' seratnik sensorUn

0

o25 ile 90 ara~tnda dcgi$en go reli nen1 (RH ) ara1Ign1dak i d .c. dircnc i, i.i<; n1ertcbe degi$illl gosteren Ustel bir

J a v ran 1 $ se r g i I e 111 i $ t i r. Y Li k i I et i t n i n i n e sa se n proton i k o Id u

g

u v e i I et i 111 i n tan c y U z e y I er i n de so

g

u r ul a n i n c e s u

tabakalart ara~tndan n1ctal kontaklara dogru yap tlan yUk transfer i ile kontrol edi ldigi so nucuna va r tln1 t ~t1r. u.c. enlpedan) o i~Un1 so nu~ l an t$tgJnda RC paralc l devre"ine seri bagl1 sab it faz elcnHtnlar1ndan olu$an bi r devre sen or e~dL'gcr de\ rc~ i olarak ()neri ltnek tcd ir.

;\nahta r kcli1nclcr- Ncn1 scnsori.i, ZnCr ,O~-I<:Cr0

4

, Etnpedans spektroskopisi

IMPROVE

MENT OF THE HUMIDITY-SENSING BEHAVIOUR

OF ZnCr

2

0_. BY ADDITION OF K

2

Cr0_..

ABSTRACT

The effects or the addition of various percentages of potass iun1 chron1 ate as a sintering aid on the response to air

n10 1~tu re of ZnCr20 1 spine! ceratn ic body we re studied. Only the n1aterial contai ning 20~- o I(~Cr04 in ZnCr._0 4

exhibited an exponential behaviour to hun1 id ity, which shows about three orders change in the

d

.c. resistance over

the relative hu tnidity (RH) range betwee n 25 and 90°/o. It was co ncluded that co nduct ion is due n1ain ly to protonic

n1otio n and is contro lled thro ugh the thin layers of \Vater adsorbed on the surface of the grains. with charge transfer

to the n1ctall ic electrodes. Based on

a.c.

impedance Jneasurernents, an equi valent circuit assoc iated \vith a netvvork

of RC parallel circuit in series \Vith constant phase elen1ents (CPEs) has been suggested.

Key

w

o

rds-

Hutnidity sensors, ZnCr

20 4- K2Cr04, ltnpedance spectroscopy

(2)

.'.\C' Fen BiliJnlcri ~n stitCJsli o~r.._ Qisi 9.Cilt. /. Sa) I /()()5

1. INTRODUCTION

The growing dernand for the n1 easuren1ent and control of

hun1idity in an industrial or household environrnent has

led to considerable interest in the research devoted to the developn1ent of new tnaterials fo r hutnidity senso rs [

1

,2]. The re lative hutni dity (RH) , wh ich is the ratio of actual

vapour pressure at a particular ten1 perature, is con1 n1on ly u ed to n1eas ure h u n1 id ity. Con1n1erc ia lly dcve loped

ensor n1aterials arc either polytncric or porous ceratnic, each of \Vhich have its O\Vn tnerits and provide a direct

electric sig... na l as a fu nction of hutn idity in the

attnosphere. Ceran1 ic type of hun1 id ity senso rs based on

intered oxides via so lid state reactions arc in ... general

superior in perforn1ance to polyn1eric types, due to their hi ~ oh thennal stab ilit ~ and n1echani cal tre n~ ~t h towards a "idc range of operating tetn pcratures, fa. t rcspon e to t h c c ha n g e s o f h u 111 id it y, res is tan c e to con t a n1 i n ants and irradiation and the ease with vvhich it rnay be produced in t h i n fi I 111 f 0 r 111

r

3 ] . H 0 we V er' they are t 0 a c e rt a i n eXtent not full y satisfac tory in tern1s of the need for periodic thern1al cyc ling to recover their hun1idity-sensitive properties . In recent years, nanostructured cerarn ic fi lrns

have been identified as a optitn al candidates fo r hun1idity

sensin... g due to the hi gh surface area exposed for

ad orption of water 1110 lecules

l

4

]

.

'fh c principle of hutnidity n1easuren1ent is the variations in the electrical conduction and capacitance due to water

chetni. orptions and/or capi llary water co nduction \Vithin

the pores [5.6j. When adso rption starts on the clean

ox ide surface, a I ay er of hydroxy I groups is forn1ed. T'he \Vater vapour tno lec ules are chen1isorbed through a dissoc iati ve tnechani sn1 by whi~ ch tvvo surface hydroxyls

per \Vate r n1olec ul e are forn1ed. Th is layer, once fo rn1ed

is not further affected by ex posure to hun1idity. Once the first layer is forn1ed , subsequent layers of \Vater n1olccules are physica lly adsorbed. Many tn ore phy isorbed layers w ill be joined as hun1idity gets

higher. These phys isorbed layers are easily and

reversibly ren1 oved by decreasing the hun1idity.

Physisorbed water n1olecules dissociate, because of the h iCl uh electric fields in the chen1 isorbed water layer. The

charge transport occurs when hydroniutn ions release a proton to neighbouring water n1o lecules, which accepts it

while releasing another proton and so on (G rotthuss's

chain reaction). This proton n1ovcs freely along the water

layer and thus detern1ines the sensor conducti vity [7].

Finall y, at hi gh hu1nidity, liqui d water co ndenses in the

capillary pores. accord ing to Kelvin's la\v, and electrolytic cond ucti on occurs si tn u ltaneous ly \Vith proton ic transport. Materia ls based on zinc chron1ite, as an exatnp le of a ternary n1etal ox ide spinel have long been identified as a ~ cand idate for an active tnaterial in chen1ical sensing a pp I ications

f

8

,

9] . However, air rnoisture sensitive 2

ZnCr20~ 'in -:\cn1 Algih.una Da\ rani~inin K ( 'r(),

Eklcncrek Cn~li~tinltnc ·i. "\ . Ka\ a::-.nglu

cerarnic sensors based on pure zinc chron1ite arc

rather poor in perforn1ance and as a rcsul t

cotn posites with T i0 2 or LiZn V0-1 have been

studied instead [ 1 0]. Add itionally, ceratn ic

con1pos ites containing K.:CrO_, or ZnO in zinc

chrotn ite have been suggested as candid ate

n1aterials for hun1idity sensi ng [ 1 I, 12]. In th is article~ the response to relative hutn idity (R// ) of

porous ceran1ics \Vith co n1position Zn Cr~O ,­ I<,CrO~ prepared by so lid state reaction at

elevated ten1perat u res. \Vas studied.

2. EXPERJMENTAL PROCE DURE

Highest purity co n1tnercially ava ilable powders of ZnO and Cr~O : \Vere used as precursors. lntin1ate

tnixture of Zn O:Cr~O, \Vith a n1 olar ratio of I: I - '

was crushed in an agate pestl e and rn ortar for

3

0

n1in. followed by calcination at ternperatures

ranging between 800 and I l OOllC with a heating

rate of SOO')C h-1 in a n1ufne fu rnace (Carbolite

R WF 12/5 ). The con1position and the phase \V ere assessed by X -ray diffractio n patterns (Shitn adzu

XRD-

600

diffracton1eter en1ploying a Cu target

with iron-filtered radiation of wave length

1.5418 A).

The sensor tnatcrials were fa bricated by adding in

various percentages (by we ight) of potassiun1

chrotnate ( I<~CrO~) to the Zn C r~O 1• The 111 ixture

was g' - round for 30 rn in and cornpacted into pellets (with a 13 111111 in dian1ctcr and l-3 n1tn in thick)

'

at a pressure Of J-2 tons Ctll -, \Vhich vvere then

fi red at a tern pc rate of I I 0 ()' C for about 1 2 hours .

The surface and fractured n1orpho logies of the pellets vvere observed by scann ing electron n1 i c rose o p y ( J eo 1 J S M I C 8 4 8). E 1 en1 e nta I spec ies present in the pellets \\'ere also analysed using energy dispersive analysis by X-rays (EDX). The d .c. resistance as a function of relative hun1idity n1easuren1ents were carried out using two point probe techniq ue. To this purpose, a

f(eithley-236 source and n1 easure unit vvas used.

The san1ples were ini tiall y tnounted in a custom built chatnbcr, where the hutn idity was controll ed by pass ing a carr ier gas through water at

predetern1ined rates. The re lative hutnidity in the

charnber was n1onitored using a Testa 625

refe rence h un1 id ity n1eter. Metallic contacts were

n1ade tl·o nl ga lliu n1 which was fo und to give

Oh n1 ic behaviour. The a.c. in1pedance

n1easuren1ents \Vere perforn1ed using a Hevvlett Packard HP 4 192/\ in1 pedance ana lyser over the

(3)

SAC! Fen Bilin1leri EnstitUsCI Dergisi 9.CiiL / .Say1 2005

freq uency range bet\veen 5 Hz- 13 M J-lz,

c\citatio n signal of <SO n1V an1plitude.

.

us1n g an

'-'

3. RESULTS AND DISCUSSION

'"I though the diffraction peaks

a

t

20

11 ( 0

8 : 8

r

a

gg

I f- ""'0 c:'' ""'<; 9 ' ""'7 .c'' 4""' c \' 54 0° <i7 _,,

d r 1 g ! e ) a n g e s o _) . _, . .) _ . . .) . _, , .) . _, , _ . , ~ . ) ,

an.i 63 .2' obtained fron1 the powder of ?ZnO: I Cr (), ..l

Iter

fir ing

at

ten1pcratures bet\veen 800- 1 l OO''C for

~:, ·~!1 12 hours are assoc iated with corresponding planes

~nCr~O-l , the peaks at 20

11 angles of 34. 5°, 47.7' .. ,

·: , 68. 1'', 69 .2~~ arc assoc iated with ZnO and the peak

1 angle of 3 1.9(' with Cr,O~. These results indicated

1csp ite the stoic h ion1ctric ratio chosen to produce a

con1pound of ZnCr,O , the forn1ation of ZnCr~O ,

- -l - .,

ot gone to con1p let ion the res idua Is of both ZnO

_

0

5 which are evident in the X-ray patterns .

.3 \ie ly, the Bragg peaks in the X-ray diffracto tneter

0 111 the po\vder

or

1 ZnO: I Cr

20 , fired at 800 -at '~0

11

') ""' 9 I '' ' _ _) , , I f' 18 4""'" ") 0 ""'""' '' ""'5 74° ""'7 ..., 8° ang es o .1 .) ~ .) . .J.) .) . , .) . .J , .._ 57.47'', 63.121' , 7 1.63'' and 74.70° all pond to p IClnes 0

r

ZnCr .0 I i lllp lying the fonnat ion

nonorhase cubic body (see Figure 1 ). The Mi ller

and the Bragg peak rat ios estin1ated are in detail

cd elsc\.vhcrc

1131.

The lattice co nstant, 0

0 ,

d

fro

n1

each difTraction peak was plotted against

J / sin() (not shown here) and the extrapolation of

ta to

0

= rr

I

2 yie lded the lattice constant as

'A

[14].

: 2 shows typica l secondary electron micrograph

1e

as- fired surface of ZnCr

2

0-~-1(

2

CrO-I (20%)

fired at I 000(\C fo r about 1 2 hours. The cerarn ic

\Vas porous in nature with a grain size about

1-nd a great nun1ber of pores, indicative of

JLation of one or tnore of the cotnponents

nly, potassiun1) at high te1nperatures. Moreover,

scans over the regions of grain and grain

Jaries revealed that potass iun1 content of grain

· rlaries was significantly higher as COillpa red to that

c grains as is shown in the Figure 3.

-

Cl) ... c: :::s Q) >

·

...

-ro

-

Q) '-c: ·

-Cl) c Q) _. c

ZnCr20 4 'in Nen1 Al gilan1a Duvrani $inin K~CrO.~

E klc ne re k Ge I i ~t i ri I n1es i, N. Kav asogl u 1Zn0:1Cr 0 2 3 •

-

1100°C

'

,

1 . l • l • l ... , l I ... .. '"' ,... 6 ... • 1 A. ... • ... '" 1 .I A • , -• 800°C L I - J-y -- 1 :=r L ~-~-:L r- _, - - - l -( 111 ) (220)(311 l (400) (422) (511 M440}(620)(533) • 1 • ' ' '

'

' ' ' • 0 10 20 30 40 50 60 70 80 90 28 ( 0 ) B

Figure I. X-ray diffraction patterns

o

r

1Zn0 - 1Cr

20 1 powder

0

obtained after firin~ g in the ran~ rre 800- 1 I 00 C for about 12

hours in air.

Figure 2. The as-fired surface secondary electron micrograph

of ZnCr

2

0~-K

2

C r0-1 (20'Yo) sample sintered at l000°C for about 12 hours.

-

U) ...

·-

c: :::l Q) >

·-

... n:s

-

Q) L.. c:

-~

·-

U) c: Q) _. c: ~ . . 0 50 Grain Pores Cr Zn 100 150 200 Energy, ( eV)

Figure 3. Typical EDX spectra recorded from the pellet

containing 20o/o K2Cr0-1. In the inset the potassiutn peak is re

(4)

SAl ! Fen Bilin1leri Enstitlisli Dcrgisi 9.Cilt. 2.Sa\'t ?005 ~

Figure 4 shows d .c. resistance as a fun ction of relative

hun1idity for ZnCr::O.~-IZ::CrO-l ceran1ic systen1 at various

percentages of potassiun1 chron1ate. "rhe d .c. res istance

\Vas a strong functi on of the h un1 id ity for all

con1pos itions, decreasing by several ord ers of tnagnitude

upon increasi ng hutnidity, aJthough onl y n1aterial

contatntng 20o/o K::CrO-l displayed an exponential

behaviour as function of

RH

.

This is broadly consistent

\Vith \Vhat is norn1ally reported and is generally

understood in tern1s of through an adso rbed \Vater phase

[ 1 5 , 1 6] . The con d u c t ion tn e c ha n i s 111 con c l u de d fro 111 the

evidence given above is ionic and that protons are probably the dotninant charge carriers [ l 7]. A

least-squares best fit to the values of d.c. resistance versus

re lative hurn id ity for the satn p le contai ning 20°/o K.::CrO-~

y i e Id e d log ( R) == 1 0. 2 2 - 0. 0 5 (

RH

)

,

(for R in oh n1 s and RH in o/0). 1010 ' ... .... ... T ' . ' ' • ... ... ZnCr 2 0 :K CrO • • 4 2 4 109"' • ... ...

-

-

... c:

-

..

... Q:: • 1 08., • • ... .,

-

# Q) . . .. - . ... . . .. ... (J ••••• ... t: ..

..

. . ro . .

....

107"' ••• .. . ... . .. (/) .A. • I ' (/) • K,CrO, (10%) • • ... . Q) •

.

.

...

,.

.

'- • K,cre. (20%)

.

.

..

. 106, K,cre. (30%) • u ...

.

... ., ti • · • Precursor • • 105 • ' • I • .... . ' 20 40 60 80 100

Relative humidity, RH (0/o)

Figure -t d .c. resistance versu~ re la tiYc hum id ity characteristic of

ZnCr::(\- K::Cr0

4 ceramic system at various percentages of potassium

chn)matl:.

In an atte tnpt to increase conductivity, CuO was added to so 111 e sa 111 p I e s con t a i n i n g 2 0 o/o pot ass i u 111 c h r o 111 ate. The

corresponding d .c. resistance versus relative hu 111 id ity

characteristics are g.._ iven in figure ... 5 and reveal that the

addition of CuO had a dran1atic effect on the hun1id ity

dependence. The addition of only I (Yo CuO reduced the

resistance at low hun1idity (RH <40o/o) by approxin1ately

an order of n1agn itude, while at higher hun1 id ity it

appeared to have no effect. Increasing the level of CuO

doping not on ly reduced the low hun1idity resistance

even n1orc, it reversed the slope of the characteristic, so

that for RH <40o/o resistance increased with increasing

hun1idity. The reasons for this reversal of slope are not at

present clear.

The variation of the 1nagnitude of itnpedance ( Z )

versus freq uency (

.l)

for the san1ple containing 20%

K2Cr0.~ (see Figure 6) under a dry hun1 id arnbient shows

a high frequency fa ll-off of

Z

as

.

f

-

o_g, vvhich is due

4

ZnCr20-t 'in Nen1 Algilan1a Da,·rani$inin K2Cr() 1

Eklenerck Gcli$tiriln1csi. . I< a\ asuglu

tnainly to capac 1ttve effects \Vithin the systc n1

fro 111 cab I e s. the e q u i p 111 e n t i n put cap a c it an c e an d

ph y s i c a I g_e o 111 et ry of the con tact s . At fr e q u e n c i e s

"

below I 0 Hz, n1agn itude of i n1pedance varies

very slowl y \vith _/ , indicating that res i ·ti ve-type

behav ior is n1ore don1 i nant. Thjs type of be hav ior

is reported wide I y i n s i 111 i I a r cera 1 n i c s y s t e rn s

[ 18,19]. The Co le- Co le plot of con1p lex

" 1/

i 111 p e dance ( i.e., Z versus Z where Z and

I

Z correspond to co n1plex and real part of the

i1npedance) is also displayed in the inset of Figure

6. It consists of a depressed sern ic ire le

corresponding to a paral lel con1bination of a d.c.

conductance and a slightly dispersive capacitance

together \Vith a so-called pseudo- inductance loop

[20]. 109 ' ' ' ' ' ' ' • ' .. ' .... T ! : • 1% Cu0 • 2%Cu0 • -

c:

108 ~ • ... 5% Cu0 ~ • •

-Q:: • • •

-

"j :.J I 0 Q) 0 (J 107 "! c u e G "l t: tl c i ro IJ

....

... ... ... ~ (/) • l'J

... ... ... ... ... 0 • ... ... (/) Q) ... '- Ll ...

106 "'J ... ... 0 • "'J u • • : ... "0 ... • • • • 105 I • T • ' • '

.. •

.... ' ' ' ' ' 0 10 20 30 40 50 60 70 80 90 100 RH (%)

Figure S. d .c. re~istancc versus relative humidit\·

characteristic

or

the 7.nCr~04-K~Cr04 (20%) ceramic systen1

at various percentages

orcuo

.

-

c:

-104 I • • • • • • • I • • • • • • • • • • • • • I

.

I ~ ., .=;. ,,,o· N ~ • Ill h 10' c Cl Ill E -0 0 • • • • • • • • • V 2x10' 4x 1 D~ 6x1o' 8>10' Real z (0) Frequency, f (Hz)

.

I

•'-\ \

I I . I \ ' \ . \

. I .

Figure (). A plot

or

Z versus frequency for the sample

containing 201

Yo K::Cr0-1 under 22<X> RH. In the inset Cole

-Cole plot

or

the impedance measured for this sample is also

(5)

\ .. \ ( · 1 en B i I i 111 k r i C n s t i t Cl s Cl 0 c r g is i tJ. C i I t. 2 . S u) 1 2 0 0 5

:\ hon1e-n1ade ZnCr:O:-I<_CrO_ (70° o) ccran1 ic hun1id it)

~cnsor \\aS also satisfactori ly calibrat ed u ing a reference

lnttnidit) cnsor SHT75, obtained fron1 ·cnsirion. To

that ain1. a nove l c ircuitry consisting

o

r

a 12 bit 1\ D.

~I I 1'75 interface circuit and I to V bridge an1plificr \vas d (: \' e I 0 pc d . T h c t

y

p i c a I sa 111 p I i n g rat~ 0

r

d c V c I 0 p e d 1\ ID

circuit is about I 0 kl-lz and it \Vorks 0-5 V range \\'ith an

a pp r o \ i 111 at c I; 1 . 2 5 t n V res o lu t i o n . The c i r c u it i ·

..:~>ntro lled b:r

a

Qbas ic routine on the PC' \\·hich allo\VS to ;~uuire one hu ndred data per second . l'hc SI

rr

7.5

i a

I

--in~l~ chip null ti sensor n1 odulc inc luding a capacitive

-.icd\ 1ncr hutnidity sensing cletncnt and a band gap

#

_ '11p~raturc ~ensor.

4. CONC L USION

~11oisturc '-.en~i ti vc ZnCr_()-1 ceran1 ic body produced

., the so ltd ~tale reaction bct\veen 1.inc oxide and

) n 11 L\ ox 1 de at c I c \ at c d t e 111 pc rat u r c s d is p I aye d a

·r poor .;;cn~ing per r()rnla nce to hutnidi t) . ll o\vever.

~~istancc a~ a fu nction of re lati ve hu n1id ity ShO\Ved

· I.g depende nce, dccrca ing over several orders

o

r

tu<.k \\ ith incrca~i n... ~ hu n1idit\' ~ bc in ... ~ a ·n1ooth

~ n c n t i a I i n t h c cas

c

o f the sa 111 p I c prep arc d us i n g

· ., ). ('~0°o) in /n('r .C)

1• The addi ti on of C'u() resulted

,1 incrl'a',c in the co nductivitY bu t had a deleterious

~

et 011 the hu tni dit\ . These n~~u lt~ indi cate that

~

·· () I" l rl)

.

~\ .. ten t once calc ined, co n1pactcd and

_tld unde r proper conditions ha· potent ial use as an

l nuttcria l for the hutnidi tv se.. nsors.

AC KN()WLEDGE M ENTS

· authu rs like to ackncnvledge financial support by the

1 \'Cr'51l\' o l' Mugla, Research Project Foundati on (AFP

· t ' . I h c \ ~ arc .... ~rat c ru l to A . W . B r i n k 111 an for he I p fu I

· ..!C .... til1ns and disc uss ions. Thanks are also due to $.

l t;k ror hi', conti nuous support of this \Vork.

5

ZnCr20 4 'in Nc rn /\lgilama Dav rani~ inin K:Cr04

Eklcncrek Gc li~tirilmcs i. N. Kc\\ asoglu

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10 ( 1986) 379.

f2l . 11. Arai and T. Seiyan1a, ''1-ftnnidity sensors"

in W. Gc1 pcl. J. 1-fesse and J. N. Ze1ncl ( Eel s.),

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Sensors". VC"' I-1. \Veinhein1. 199 1 .

[3]. S. Aga\\·al. G.L. Shanna. Sens. Actuato r~ B.

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f 4

1

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W . P

·

r

a i and J . H 0 h . T h in o I id F i I n1 s. 4; 2 (2002) 22 0. [5]. B. M. I<ul\vick i, J. An1. Cerarn. Soc., 74 (4) ( 199 1) 697.

[6]

J. Hole, .J. Slunecko,

M

.

Ilrovat. Sens. Actuators 8 , 26-27 ( 1995) 3 12.

[

7

].

J.

H

.

i\nderson and

G

.I\ . Park, J. Ph ysical Chen1i ·try, 72 ( 1 0) ( 1968) 3662 .

[8]. Wu Ming-Tang, Sun Hong-Tao and Li Ping.

Sens. Actuators B, 17 ( 1994) 9. [9]. X. Sun . N. W. Jones, J. C. Gcsic k~ L. Xu and G. W. Roberts. Appl ied Catalys is A, 231 (7002) 269. [ 1 0] . Y . Y o k o n1 i z o. S . U no. M . I-I a nlt 8 and H . ll iraki, Scns. Actuator . 4 ( 198 '"\ ) 599. 111 1. M. Rayhan. T. Hashcrni and /\ . W. Brin k nHln , J. Mat cr. · c i., 3 2 ( I 9 9 7) 6 6 I 9. I_ I ' ]. S . P o k h r c I. B . .I e y a raj . J( . .' . N agar aj a. Mater. I.ctt .. 1-6 (2003 ) 4378.

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