Z O L A T Ö R K A T A L O U

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‹ Z O L A T Ö R K A T A L O ⁄ U

I N S U L A T O R C A T A L O G U E

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K A L E S E R A M ‹ K Ç A N A K K A L E K A L E B O D U R S E R A M ‹ K S A N A Y ‹ A . ﬁ .

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GRUP...

KALE GRUBU flirketlerinin temelini, 1957'de kurulan Çanakkale Seramik Fabrikalar› A.fi. oluflturmaktad›r.

Türkiye'de seramik sektörününün kurucusu olan KALE GRUBU, günümüze kadar yapt›¤› her at›l›mda ve çal›ﬂma alan›na giren her konuda Türk sanayiine öncülük etmiﬂtir.

The foundation of KALE GROUP is traced to Çanakkale Seramik Fabrikalar›

A.ﬁ., established in 1957 in the district of Çan, Çanakkale. Having been the founder of ceramic sector in Turkey, the Group has pioneered in all industrial activities involved so far.

KALE GROUP has become a world giant in the production of ceramic covering materials and porcelain insulators. The Group, having nearly 30 companies, all leading in their own fields, is powerful not only in the construction sector, but also defence, energy and chemicals.

THE GROUP...

Dr.(h.c.) ‹brahim Bodur Kale Grubu ﬁirketleri,

Kurucu Murahhas Aza ve Yönetim Kurulu Baﬂkan›

Kale Group of Companies,

Founder President and Chairman of the Boards

Seramik kaplama malzemeleri ve porselen izolatör üretiminde ulaflt›¤› üretim gücüyle bir dünya devi haline gelen KALE GRUBU, geçen zaman içersinde kurdu¤u ve herbiri kendi alan›nda lider olan 30'a yak›n kuruluflla, yaln›zca inflaat sektöründe de¤il, savunma, enerji ve kimya sektörlerinde de çok güçlü bir konuma eriflmifltir.

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1957 y›l›nda, Türkiye'nin ilk seramik duvar karosu ve porselen izolatör üreticisi olarak kurulan Çanakkale Seramik Fabrikalar› A.fi. ile, 1972 y›l›nda Türkiye'nin ilk seramik yer karosu üreticisi olarak kurulan Kalebodur Seramik Sanayii A.fi., 2000 y›l›nda birleflerek, KALESERAM‹K Çanakkale Kalebodur Seramik Sanayi A.fi. ad›n› alm›flt›r.

KALESERAM‹K, halen y›lda 60 milyon metrekareyi aﬂan seramik karo ve 11.000 Ton'a yaklaﬂan porselen izolatör üretim kapasitesi ile, bu konuda, dünyan›n, tek alanda kurulu en büyük tesisidir.

Uluslararas› standartlara ve normlara uygun olan KALESERAMIK ürünleri, dünyan›n birçok ülkesine ihraç edilmektedir.

Çanakkale Seramik Fabrikalar› A.fi., established in 1957, as the first ceramic wall tiles and porcelain insulators producer of Turkey and Kalebodur Seramik Sanayi A.fi., established in 1972, as the first ceramic floor tiles producer of Turkey, merged in 2000, taking the name of KALESERAM‹K Çanakkale Kalebodur Seramik Sanayi A.fi.

Presently, KALESERAM‹K, is the world's largest integrated plant, located in one area and having a yearly production capacity of more than 60 million square metre ceramic tiles and approximately 11.000 tons porcelain insulators.

KALESERAM‹K, possessing of the most modern technology in the world, produces in international standards and norms and exports its products worldwide.

THE COMPANY...

ﬁ‹RKET...

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KALESERAM‹K ‹ZOLATÖRLER‹

KONUM...

KALESERAM‹K tesisleri, Marmara Bölgesi'nde, tarih boyunca dünyan›n en önemli seramik merkezlerinden biri olan Çanakkale ilinin Çan ilçesinde, yaklafl›k yar›m milyon metrekare bir alanda kurulmufltur. E¤itimli ve deneyimli iflgücüne sahiptir. Üretimde en yeni teknolojileri kullanmaktad›r.

THE LOCATION...

KALESERAM‹K plants are located in Çan, Southern Marmara Region of Turkey, spreading an area of nearly half a million square metre, having highly trained and experienced workforce and using the most advanced techniques in the production.

K A L E S E R A M ‹ K I N S U L A T O R S

UZMANLIK...

KALESERAM‹K izolatörleri, dünyan›n birçok ülkesinde, elektrik üretim, iletim ve da¤›t›m› ile ifltigal eden kamu kurulufllar› ve özel flirketler yan›nda cihaz üreticileri taraf›ndan da güvenle kullan›lmaktad›r. Modern tesislerimizin genifl üretim imkanlar› sayesinde, iç ve d›fl pazarlarda çok say›daki müflterilerimizin gereksinimleri süratli ve sürekli bir biçimde karfl›lanmaktad›r.

EXPERTISE...

KALESERAM‹K insulators are widely used in many countries to meet the requirements of utilities and electrical equipment manufacturers as a reliable product. It is our modern manufacturing facilities that enable us to fill the needs of our customers throughout the world quickly and consistently.

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ÜRÜNLER...

KALESERAM‹K, DIN 40685 standartlar›na göre üretilen çok genifl bir izolatör ürün serisine sahiptir. Bafll›ca ürünler, pin tipi mesnet izolatörleri, mesnet izolatörleri, zincir izolatörleri, çubuk izolatörleri, demiryolu hat izolatörler, dahili ve harici cihaz mesnet izolatörleri, transformatör bufling izolatörleri, duvar geçit izolatörleri, parafudr buflingleri, sigorta borular› vs.dir. ‹zolatör üretim kapasitesi 10.000 Ton/Y›l’›n üzerindedir. Kullan›m yerlerine ve özelliklerine göre de¤iflen müflteri ihtiyaçlar›n›n karfl›lanmas› için, ürün türlerinde y›llar itibariyle sürekli ve h›zl› bir geliflim yaflanmaktad›r. Üretimin her aflamas›nda uygulanan kalite kontrollar› ile, üstün kaliteli ürünler, uygun fiyatlarla müflterilerimize sunulabilmektedir.

PRODUCTS...

KALESERAM‹K has a wide range of insulators, produced in accordance with DIN 40685, such as; pin type insulators, line post insulators, string insulators, long-rod insulators, railway insulators, indoor/outdoor post insulators, transformer bushing insulators, wall

bushings, lightning arresters bushings, fuse tubes etc. The insulator production capacity is over 10.000 Tons/Year. Fast and continuous development has been materialized in the production over the years to satisfy the varying needs of customers with a large range of products and to meet the ever-changing requirements for insulator applications. Strict quality control is enforced in every stage of the production, so that the customers are furnished with high quality insulators at competitive prices.

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K A L ‹ T E

Q U A L I T Y

1. Electrical Tests

1.1. Power Frequency Routine Electrical Test 1.2. High Frequency Tests

1.3. Lightning Impulse Withstand and 50% Flashover Voltage Test 1.4. Impulse Voltage Puncture in Air Test

1.5. Power Frequency Puncture Withstand Test

1.6. Wet Power Frequency Withstand and Flashover Voltage Test 1.7. Dry Power Frequency Withstand and Flashover Voltage Test

KALESERAM‹K izolatörleri, öngörülen tüm elektriksel ve mekanik özellikleri sa¤layacak flekilde, üstün nitelikteki kuvars ve alumina esasl› hammaddelerden üretilmektedir. Her izolatör, IEC-DIN, TSE ve ANSI standartlar›n›n gerektirdi¤i rutin testlere tabi tutulmaktad›r. ‹zolatörlerle ilgili tip test raporlar›, talep halinde, ilgililere verilmektedir. KALESERAM‹K izolatörlerinin üretimi aflamas›nda, ulusal ve uluslararas› standartlar›n öngörmüfl oldu¤u afla¤›daki testlerin tamam› yap›lmaktad›r:

1. Elektriksel Testler

1.1. Rutin Endüstriyel Frekans Deneyleri 1.2. Yüksek Frekans Deneyleri

1.3. Y›ld›r›m Darbe Dayan›m ve %50 Atlama Deneyleri 1.4. Dik Cepheli Darbe Dayan›m Deneyleri

1.5. Ya¤da Delinme Dayan›m› Deneyleri

1.6. Yaﬂta Güç Frekans› Dayan›m ve Atlama Deneyleri 1.7. Kuruda Güç Frekans› Dayan›m ve Atlama Deneyleri

KALESERAM‹K insulators are produced from high quality quartz and alumina raw materials according to the required electrical and mechanical properties. All routine tests are carried out in line with IEC-DIN, TSE ve ANSI Standards for each and every insulator. The Type Test Reports are also available upon request. The tests,

performed in accordance with the national and international standards during the production are as follows:

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2. Mechanical Tests

2.1. Electro-Mechanical Test

2.2. Thermal-Mechanical Performance Test 2.3. Residual Strength Test

2.4. Mechanical Tests:

2.4.1. Torsion Strength Test 2.4.2. Bending Strength Test 2.4.3. Tension Strength Test 2.5. Fatique Test

2.6. ‹mpact Test 2. Mekanik Testler

2.1. Elektro-Mekanik Deneyler 2.2. Is›l Mekanik Performans Deneyleri 2.3. Kal›c› Dayan›m Deneyleri

2.4. Mekanik Deneyler:

2.4.1. Burulma Dayan›m Deneyleri 2.4.2. E¤ilme Dayan›m Deneyleri 2.4.3. Çekme Dayan›m Deneyleri 2.5. Yorulma Deneyleri

2.6. Çekiç Deneyi 3. Di¤er Deneyler

3.1.Eksenel Salg› Deneyleri

3.2. Çimento Genleﬂme Kontrolu Deneyleri 3.3. Metal Galvaniz Kontrolu Deneyleri 3.4. Porselen Gözeneklilik Kontrolu Deneyleri 3.5. S›cakl›k Çevrim Deneyleri

3.6. Kilitleme Sistemi Kontrolu Deneyleri

3. Other Tests

3.1. Verification of the axial Displacement 3.2. Autoclave Expansion of Cement Test 3.3. Galvanizing Control Test

3.4. Porcelain Porosity Control Test 3.5. Temperature Cycle Test

3.6. Verification of the Locking System

ISO 9001 kalite yönetimi standartlar›na uygun olarak tasar›m ve üretimi de kapsayan KALESERAM‹K Kalite Sistemi, Türk Standardlar› Enstitüsü (TSE), Alman Yönetim Sistemleri Belgelendirme Kurumu (DQS) ve Uluslararas› Kalite A¤› (IQN) taraf›ndan da onaylanm›flt›r. Sürekli araflt›rma ve gelifltirme içinde, müflteri tatminine odakl› üretim ve sat›fl politikas› ile KALESERAM‹K, elektrik dünyas›na, güvenli, kaliteli ve uygun fiyatl› porselen izolatörler sunmaktad›r.

KALESERAM‹K quality system for design and production is in comply with ISO 9001 quality management standards and approved by TSE Turkish Standards Institution (TS-EN-ISO 9001), DQS Deutsche Gesellschaft zur Zertifizierung von Managementsystemen mbH (DIN-EN-ISO 9001) and IQNet International Quality Network (Registration No. DE-056537-01). Commiting ourselves to continuous reseach and development activities and focusing primarily on customer satisfaction, we supply high quality products to utilities and manufacturers wordwide.

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1

Alçak Gerilim ‹zolatörleri

Low Voltage Insulators

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Alçak Gerilim ‹zolatörleri

Low Voltage Insulators

Alçak gerilim da¤›t›m enerji nakil hatlar›nda, iletkenin dire¤e tesbitinde bu izolatörler kullan›l›r.

Bu grupta yeralan alçak gerilim izolatörleri, TSE, DIN ve ANSI standartlar›na uygun olarak üretilir.

Bu izolatörler, genel olarak aﬂa¤›da belirtilen üç alt gruba ayr›l›r:

- DIN normuna uygun pin tipi izolatörler

- DIN ve ANSI normlar›na uygun makara izolatörler - ANSI normuna uygun gergi izolatörleri

Bu izolatörler KER 110.1 sert porselenden üretilir.

Katalogda yer almayan farkl› tiplerdeki alçak gerilim izolatörleri de müﬂteri iste¤ine uygun olarak imal edilebilir.

These insulators are used for low voltage overhead distribution lines to fix the conductors to the post bodies.

This group of insulators includes of low voltage insulators standardized in accordance with TSE, DIN and ANSI specifications. These insulators are devided into mainly three in accordance with types:

- PIN type insulators DIN norms.

- Shackle and spoll insulators in accordance with DIN and ANSI norms.

- Strain insulators in accordance with ANSI norms.

These insulators are made of hard porcelain KER 110-1

Other types of insulators which are not covered by this cataloque, can also be produced upon customer’s request.

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1:1

Pin Tipi Alçak Gerilim ‹zolatörleri

Low Voltage Pin Type Insulators

‹ZOLATÖR T‹P‹ / INSULATOR TYPE E-80 E-95

‹malat numaras› / Manufacture number

Kaçak mesafesi/ Creepage distance

E¤ilmede ortalama k›r›lma yükü / Average bending failing load

Paletteki sand›k adedi / Package contents of each pallet Ortalama izolatör a¤›rl›¤› / Average weight of insulator

Palet ölçüleri / Dimensions of pallet

140 mm

10 kV

12501250 kg

0.4 0.57 kg

9060

12 12

1080 720

42 38

1080x 1080x 1035

mm 1020x

1020x 1080 pcs

pcs

kg Yaﬂta güç frek. dayanma gerilimi /

Wet power freq. withstand voltage

Paletteki adet / Contents of each pallet

Sand›kl› a¤›rl›k / Packed weight

Sand›ktaki adet / Contents of each package Ölçüler / Dimensions

mm H

mm mm mm mm mm

3035 mm

9 14

mm ØD

ØD1

Ød min.

Ød1 min.

a b r

120

10

E-95/2

1250

0.65

60

12

720

43 1020x 1020x 1170

41 10 130+30

10

S›r rengi : Kahverengi Glaze color : Brown

Boyutlar ve teknik özellikler : TS 76/1, DIN 48150 Dimensions and specifications : TS 76/1, DIN 48150

Test metodu : TS 76 Test method : TS 76

Genel ölçü tolerans› : DIN 40680 General dimension tolerance : DIN 40680

S›rs›z k›s›mlar : _ . _ . _ Unglazed parts : _ . _ . _

2 3

87 100

8095

42 50

19 22

21 24

38 44

4 97

95 50 22 24 41

E

T

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1:2

Alçak Gerilim Makara ‹zolatörleri

Low Voltage Shackle and Spool Insulators

‹ZOLATÖR T‹P‹ / INSULATOR TYPE ED-80-2 ED-115/2

E¤ilmede ortalama k›r›lma yükü / Average bending failing load

75 mm

10 kV

1500 2000 kg

0.45 1.4 kg

24 16

32 24

768 384

16 26

1030x 1030x 1030

mm 1090x

1090x 1050 pcs

pcs

kg Yaﬂta güç frek. dayanma gerilimi /

mm H

mm mm mm mm mm d₁

d₂

r

60

10

EM-80

2000

0.55

15

42

630

12 1020x 1160x 990

60

10

Boyutlar ve teknik özellikler : TS 76/2 Dimensions and specifications : TS 76/2

Test metodu : TS 76 Test method : TS 76

d₃ d₄

255 264

8080

22 32

26 38

5072 80115

6.5 10

2121 115

25 28 50 85 8

E

T

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1:3

Gergi ‹zolatörleri

Strain Insulators

‹ZOLATÖR T‹P‹ / INSULATOR TYPE

ANSI Class 54-1

48 mm

30 kV

0.46 0.7 kg

25 25

24 24

600 552

17 23

1000x 1000x 1050

mm 1000x

1000x 1050 pcs

pcs

kg End. frek. kuruda atlama gerilimi /

Low freq. dry flashover voltage

mm L

mm mm mm mm mm a

b

I

41 25

1.5

25

20

883 43 1000x 1000x 1050

57 35

Boyutlar ve teknik özellikler : ANSI C 29.4 Dimensions and specifications : ANSI C 29.4

Ød D

242 262

89.5 140

44.5 57

44.5 54

16 22.2

63.5 73

59 96.5

263 108

79 60 25.4

86 71

1.9

20

16

320 48 1040x 1040x 1000

76 40 171

106 278

67 60 25.4

-

15 End. frek. yaﬂta atlama gerilimi / kV

Low freq. wet flashover voltage 12 18 23

53 Çekme mukavemeti / kN

Tensile strength 44 89 89

ANSI Class 54-2

ANSI Class 54-3

ANSI Class 54-4

ANSI CLASS 54 - 4

68

b

ANSI CLASS 54-1, 54-2, 54-3

D

b min.

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2

Pin Tipi ‹zolatörler

Pin Type Insulators

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Pin Tipi ‹zolatörler

Pin Type Insulators

These insulators are used for medium voltage overhead distribution lines to fix the conductors to the post.

These insulators are indicated as PUNCTUREABLE (B type) insulators in IEC-383 standard and called PIN TYPE INSULATORS.

Our production programme in this insulator group comprises the following products;

- Pin type insulators in accordance with TSE and DIN norms up to 24 kV max. service voltage level.

- Pin type insulators in accordance with TSE and DIN

norms up to 36 kV max. service voltage for normal and polluted areas.

These insulators are made of porcelain KER 110-1, according to DIN 40685.

Other types of insulators not covered by this catalogue, can also be prooduced upon customer’s request.

Bu tip izolatörler, orta gerilim da¤›t›m enerji nakil hatlar›nda iletkenin dire¤e tesbitinde kullan›l›r. Bu grup izolatörler IEC-383 de belirtilen B grubu yani delinebilir nitelikte P‹N T‹P‹ MESNET ‹ZOLATÖRLER‹’dir.

Üretim program›m›zdaki izolatörler, aﬂa¤›da gösterilen gruplara ayr›l›r.

- En yüksek servis gerilimi 24 kV’a kadar olan ve TSE, DIN normlar›na uygun P‹N tipi izolatörler.

- En yüksek servis gerilimi 36 kV olan normal ve kirli bölgelerde kullan›lan TSE ve DIN normlar›na uygun P‹N tipi izolatörler.

Bu izolatörler, DIN 40685’e göre KER 110-1 porselen hammadden üretilmektedir.

Bu katalogda yeralmayan di¤er pin tipi izolatörler, müﬂteri iste¤ine uygun olarak imal edilebilir.

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2:1

Pin Tipi ‹zolatörler

Pin Type Insulators

‹ZOLATÖR T‹P‹ / INSULATOR TYPE VHD-10 VHD-15

Kaçak mesafesi/ Creepage distance E¤ilmede min. k›r›lma yükü / Min. bending failing load

Ortalama izolatör a¤›rl›¤› / Average weight of insulator Güç frek. ya¤da delinme gerilimi / Power freq. puncture voltage in oil

350 mm

1200 kg

28 38

kV

80 80

kV

75 95

1.5 2.4

9 6

20 35

940x960x 1000

mm 1100x

930x 1420 kV

kg

pcs

pcs Yaﬂta güç frek. dayanma gerilimi /

Sand›ktaki adet / Contents of each package Paletteki sand›k adedi /

Package contens of each pallet Y›ld›r›m darbe dayan›m gerilimi / Lightning impulse withstand voltage

Ölçüler / Dimensions

mm H

mm mm mm mm mm h

ØD ØD1

R r

250

1200

VHD-15A

38

80

100

4

6

20

1100x 1040x 1175

440

1100

Test metodu : TS EN 60383-1, IEC 383-1 Test method : TS EN 60383-1, IEC 383-1

Not : Bu izolatör pimsiz olarak sat›lmaktad›r.

Note : These insulators are supplied without pins.

504 503

130 184

46 72

135 162

70 80

12.5 12.5

503-50 160

107 150 80 12.5 12.5

Paletteki adet / Contents of each pallet

180 210

pcs 120

22 20

kg 24

T E

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2:2

Pin Tipi ‹zolatörler

Pin Type Insulators

‹ZOLATÖR T‹P‹ / INSULATOR TYPE VHD-20 VHD-20-1

440 mm

1200

50 50

kg

3 3.5

kg

6 6

16 16

96 96

24 30

1100x 1100x 1070

mm 1100x

1100x 1070 pcs

pcs

kg Ölçüler / Dimensions

mm mm mm mm mm mm

400

1200

VHD-20-2

50

4

6

16

96

33 1100x 1100x 1070

500

1200

597/2 597/4

190 190

78 78

183 195

79 79

16 16

597/8 190

93 183

79 16 16

VHD-20-3

50

4.5

6

16

96

36 1100x 1100x 1070

530

1200 190

16 597/10

93 183

79 16

kV

kV kV

100 100 100 100

125 125 125 125

Kaçak mesafesi/ Creepage distance H

h ØD

r ØD₁

R

E¤ilmede min. k›r›lma yükü / Min. bending failing load

Palet ölçüleri / Dimensions of pallet Yaﬂta güç frek. dayanma gerilimi / Wet power freq. withstand voltage

M-Bak›r manﬂon M-Copper thimble

E

T

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2:3

Pin tipi ‹zolatörler

Pin Type Insulators

‹ZOLATÖR T‹P‹ / INSULATOR TYPE VHD-35

180 kV

1200 kg

170 170

kV

12 13.8

3 3

9 9

27 27

1000x 1000x 1080

mm 950x

950x 1140 kg

pcs

pcs Ölçüler / Dimensions

mm mm mm mm mm mm

180 1200

501-720 501-900 270

133 166

270 270

135 135

14 14

14

295

14

70

kV 70

900

mm 720

VHD-35A

Kaçak mesafesi/ Creepage distance H h ØD

r ØD₁

R

E¤ilmede min. k›r›lma yükü / Min. bending failing load

Palet ölçüleri / Dimensions of pallet Yaﬂta güç frek. dayanma gerilimi / Wet power freq. withstand voltage

Sand›kl› a¤›rl›k / Packed weight kg 45 53

M-Bak›r manﬂon M-Copper thimble

T E

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2:4

Pin tipi ‹zolatörler

Pin Type Insulators

‹ZOLATÖR T‹P‹ / INSULATOR TYPE SH-24

Ortalama izolatör a¤›rl›¤› / Average weight of insulator

mm

3.1 3.3

kg

120 96

486 425

800x 1200x 1030

mm 800x

1200x 1030 pcs

kg Paletteki adet / Contents of each pallet

Palet A¤›rl›¤› / Pallet weight Ölçüler / Dimensions

mm mm mm mm mm mm

320

S›r rengi : Mavi-gri veya kahverengi Glaze color : Blue-grey or brown

Test metodu : IEC 383-1 TSEN-60383-1 Test method : IEC 383-1

415 526-1 160

32 32

80 80

170 170

85 85

36

198

36

1200 E¤ilmede min. k›r›lma yükü / kg

Min. bending failing load 1200

24 Sürekli ve azami iﬂletme gerilim seviyesi kV

Continuous and maximum service voltage level 24

EH-24

mm 32 32

mm 16 16

mm 16 30

H h ØD

r ØD₁

R ØD₂ ØD₃ h₁

125 Y›ld›r›m darbe dayan›m gerilimi / kV

Lightning impulse withstand voltage 125

45 End. frek. yaﬂta dayanma gerilimi / kV

Low freq. wet withstand voltage 45

100 Güç frek. ya¤da delinme gerilimi / kV

Power freq. puncture voltage in oil 100

320

T E

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2:5

Pin tipi ‹zolatör Pimleri

Pins For Pin Type Insulators

T‹P / TYPE

a mm

Not : Bu sayfadaki bilgiler tavsiye niteli¤indedir. Pimler, üretimimiz d›ﬂ›ndad›r.

Note : This information is for recommendation only. Pins are not supplied.

Aç›klama / Explanation t

mm b

mm c mm

d₁ mm

Ød₂ mm

Ød₃ mm

Ød₄ mm

Ød₅ mm

e mm

f mm

g mm

VHD-35

VHD-20

VHD-15

VHD-10 135

135

135 280

215

165

127 75

75

75 1”

M20

M16

M16 +0

25-0.6 35

30

30 51

44

41

41 61

45

45 4

4

4 8

5

6.35

5.05

a ve d₁ ölçüsü de¤iﬂebilir Dimensions of a and d1

can be changed.

+0 19-0.5

+0 28-0.5

+0 24-0.5

(22)

3

Hava Hatt› Mesnet ‹zolatörleri

Line Post Insulators

(23)

Hava Hatt› Mesnet ‹zolatörleri

Line Post Insulators

These insulators are used for medium voltage overhead distribution lines to fix the conductors to the post.

These insulators are indicated as

NON -PUNCTUREABLE (A type) insulators in IEC-383 standard and called LINE POST INSULATORS.

Insulators covered by this catalogue with max. service voltage of 36 kV and suitable for normal and polluted areas are included in our production programme.

Insulators which are not covered by this catalogue with different service voltage levels and with higher creepage distances can also be produced upon customer’s request.

These insulators are made of porcelain KER 110.1 or KER 110.2, according to DIN 40685.

Bu tip izolatörler, orta gerilim da¤›t›m enerji nakil hatlar›nda iletkenin dire¤e tesbitinde kullan›l›r.

Bu izolatörler IEC-383 de belirtilen A grubu yani delinmez nitelikte HAVA HATTI MESNET ‹ZOLATÖRLER‹’dir.

Bu katalogda yer alan normal ve kirli bölgelerde kullan›lan, en yüksek servis gerilimi 36 kV olan tüm izolatörler üretim program›m›zdad›r.

Bu katalogda yer almayan di¤er gerilim seviyelerinde ve daha yüksek kaçak mesafeli izolatörler de müﬂteri iste¤ine uygun olarak imal edilebilir.

Bu tip izolatörlerde kullan›lan porselen hammadde, DIN 40685 standard›na göre KER 110-1 veya KER 110.2’ ye uygundur.

(24)

3:1

Hava Hatt› Mesnet ‹zolatörleri

Line Post Insulators

Boyutlar ve teknik özellikler : IEC 720 Dimensions and specifications : IEC 720 Test metodu : TS EN 60383-1-2, IEC 383/1-2 Test method : TS EN 60383-1-2, IEC 383/1-2

Bütün metal k›s›mlar s›cak dald›rma galvanizlidir. TS 914, IEC 383/1 All metal parts are hot dip galvanized. TS 914, IEC 383/1

‹ZOLATÖR T‹P‹ / INSULATOR TYPE VKS-35 VKS-35A

‹malat numaras› / Manufacture number 500/720 500/900 Kaçak mesafesi/ Creepage distance

E¤ilmede k›r›lma yükü / Min. bending failing load Kuruda güç frek. ortalama atlama gerilimi / Dry power freq. averege flashover voltage Yaﬂta güç frek. ortalama atlama gerilimi / Wet power freq. averege flashover voltage

Paletteki sand›k adedi / Package contents of each pallet Y›ld›r›m darbe dayanma gerilimi /

Lightning impulse withstand voltage

Ortalama izolatör a¤›rl›¤› / Average weight of insulator

720 900

mm

800 800

kg

110 120

kV

90 100

kV

200 200

kV

250 250

kV

100 100

kV

70 70

kV

1120x 1120x 1070

mm 1190x

1190x 1110

170 170

13.5 14.5

3 3

16 16

48 48

47.6 55.4 kV

kg

pcs

kg

% 50 Pozitif darbe atlama gerilimi / 50 % Positive impulse flashover voltage

% 50 Negatif darbe atlama gerilimi / 50 % Negative impulse flashover voltage Kuruda güç frek. 1 dakika dayanma gerilimi / Dry power freq. 1 min. withstand voltage Yaﬂta güç frek. 1 dakika dayanma gerilimi / Wet power freq. 1 min. withstand voltage

Sand›ktaki adet / Contents of each package

T E

385410

(25)

3:2

Hava Hatt› Mesnet ‹zolatörleri

Line Post Insulators

Boyutlar ve teknik özellikler : IEC 720 Dimensions and specifications : IEC 720 Test metodu : IEC 383 / 1-2

Test method : IEC 383 / 1-2

R 12.5 ET250L

‹malat numaras› / Manufacture number 500/1140 500/1320

Kaçak mesafesi/ Creepage distance E¤ilmede k›r›lma yükü /

Min. bending failing load

Kuruda güç frek. ortalama atlama gerilimi / Dry power freq. average flashover voltage Yaﬂta güç frek. ortalama atlama gerilimi / Wet power freq. average flashover voltage

Sand›kl› a¤›rl›k / Package weight Y›ld›r›m darbe dayanma gerilimi / Lightning impulse withstand voltage Ortalama izolatör a¤›rl›¤› / Average weight of insulator

1320 mm

1250 kg

150 150

kV

110 110

kV

270 270

kV

330 330

kV

125 125

kV

95 95

kV

920x 1140x 1110

mm 920x

1140x 1110

250 250

23 25.5

2 2

52 57

16 16

32 32

kV

kg

pcs

kg

pcs

Paletteki sand›k adedi / Package content of each pallet Paletteki izolatör adedi / Contents of each pallet

510±40 510±40 mm

H

200 200

mm

128 128

mm

120 102

mm

80 73

mm

M22 M20

mm

70 70

mm ØD ØD1

ØD₂ ØD₃ D₄ h₁

1140

1250

500-1 500-2

350

1250

125 70

85 55

220 135

250 145

110 60

70 38

1020x 1020x 990

1090x 1090x 950

170 95

16 6

3 6

51 40

16 16

48 96

368 225

178 165

114 114

100 100

73 73

M20 M20

70 70

825

1250

Bütün metal k›s›mlar s›cak dald›rma galvanizlidir. TS 914, IEC 383/1 All metal parts are hot dip galvanized. TS 914, IEC 383/1 Not: h1 ve D4 boyutlar› müﬂterinin iste¤ine göre de¤iﬂebilir.

Note: Dimensions of h1 and D4 may change according to customers demand.

‹ZOLATÖR T‹P‹ / INSULATOR TYPE

R 12.5 ET250P

R 12.5 ET170L

R 12.5 ET95L

(26)

4/1

Zincir ‹zolatörleri (Kep ve pim tipi)

String Insulators (Cap and pin type)

(27)

Zincir ‹zolatörleri (Kep ve pim tipi)

String Insulators (Cap and pin type)

Bu tip izolatörler, orta ve yüksek gerilim enerji iletim ve da¤›t›m hatlar›nda iletkenin dire¤e as›larak veya gerilerek tesbit edilmesinde kullan›l›r. Üretim program›ndaki izolatörler aﬂa¤›da gösterilen gruplara ayr›l›r:

- Top ve yuva mafsall› NORMAL tip zincir izolatörler

- Top ve yuva mafsall› K‹RL‹ bölgelerde (sis tipi) kullan›lan zincir izolatörler.

Üretimimizdeki bütün izolatör porselen gövdeleri rutin testlerden geçirilir.

(s›cakl›k darbe, hidrolik iç bas›nç, mekanik kontrol ve elektriki atlama testleri). Aﬂa¤›daki test ve kontroller yap›l›r:

IEC-383 tip ve numune testleri IEC-797 kal›c› mukavemet testi IEC-575 ›s›l mekanik dayan›kl›l›k testi IEC-120 top ve yuva ölçüleri mastar kontrolu IEC-372 top ve yuva kilitleme ölçüleri kontrolu ANS‹-C29.2 çekiç testi

Zincir izolatörlerin tip ve kullan›m miktarlar›, servis voltaj› ve ortam kirlili¤ine göre, 4/1-a,b,c ve d sayfalar›ndaki tablolar dikkate al›narak belirlenmelidir.

Bu izolatörlerde, DIN 40685 standard›na göre KER 110.1 veya KER 110.2 porselen hammadde kullan›lmaktad›r.

These insulators are used for medium and high voltage overhead transmision and distribution lines for suspension or tension of conductor to the posts.

Our production programme in this insulator group comprises the following products;

- Ball and socket coupling NORMAL type chain insulators.

- Ball and socket coupling ANTI POLLUTION (FOG) type chain insulators.

The porcelain bodies of all these insulators are subject to thermal shock, hydraulic internal pressure, tension proof and electrical flashover tests.

The following tests are also performed : IEC-383 type and sample tests

IEC-797 residual strength tests

IEC-575 thermal mechanical performans tests IEC-120 dimensions control of ball and socket coupling

IEC-372 locking device control for ball and socket coupling

ANSI-C29.1 impact tests.

The types and quantities of the insulators for different service voltage and pollution levels to be fixed according to Tables 4/1-a,b,c,d

These insulators are made of porcelain KER 110.1 or KER 110.2 according to DIN 40685.

(28)

4/1:1

Zincir ‹zolatörleri (Kep ve pim tipi)

String Insulators (Cap and pin type)

‹ZOLATÖR T‹P‹ / INSULATOR TYPE U40 BL

Kaçak mesafesi/ Leakage distance

Rutin test yükü / Routine test load

295 mm

60 kN

20 30

kN

2.7 5.5 kg

6 6

24 12

144 72

22 40

780x 1150x 1020

mm 1000x

1000x 1035 pcs

pcs

pcs kg Elektromekanik k›r›lma yükü /

Electromechanical failing load

Paletteki adet / Contents of each pallet Sand›kl› a¤›rl›k / Packed weight Sand›ktaki adet /

Contents of each package Ölçüler / Dimensions

mm ØD

mm mm H Ød

190

40

35

5.7

6

12

72 41

1000x 1000x 1035

295

70

Top ve yuva ölçüleri : TS 536, IEC 120 Dimensions of ball and socket coupling : TS 536, IEC 120

Top ve yuva ba¤lant› ölçüleri : TS 5275, IEC 372

Dimensions of locking device for ball and socket coupling : TS 5275, IEC 372 Test metodu : TS 60383 1-2, IEC 383-1.2

Test method : TS 60383 1-2, IEC 383-1.2

560 561

175 255

110 146

11 16

561/1 255

146 16

U60 BL U70 BL U80 BL U100 BL U160 BL

Kuruda güç frek. ortalama atlama gerilimi / Dry power freq. average flashover voltage Yaﬂta güç frek. ortalama atlama gerilimi / Wet power freq. average flashover voltage

Y›ld›r›m darbe dayanma gerilimi / Lightning impulse withstand voltage

55 75

kV

30 44

kV

75 120

kV

80 125

kV

50 70

kV

25 40

kV

70 110

kV

75 75

44 44

120 120

125 125

70 70

40 40

110 110

Ya¤da delinme gerilimi /

Puncture voltage in oil kV 80 110 110

50

6.6

6

12

72 48

1000x 1000x 1035

295

100 255 590/2

146 16

75

44

120

125

70

40

110 130

80

8.8

6

9

54 59

960x 1110x 1110

340

160 280 593

170 20

80

47

130

135

75

45

125 130 40

6.6

6

12

72 48

1000x 1000x 1035

295

80 255 613

146 16

110

Is›l mekanik performans testi : TS 8984, IEC 575 Thermal mechanical performance test : TS 8984, IEC 575 Kal›c› mukavemet : IEC 797

Residual strength : IEC 797

Çekiç testi : ANSI-C29.1 Mechanical impact test : ANSI-C29.1

Bütün metal k›s›mlar s›cak dald›rma galvanizlidir : TS 914, IEC 383/1 All metal parts are hot dip galvanized : TS 914, IEC 383/1

ØD Ød H

T E

min.

(29)

4/1:2

Sis Tipi Zincir ‹zolatörleri (Kep ve pim tipi)

Anti-Pollution Type String Insulators (Cap and pin type)

‹ZOLATÖR T‹P‹ / INSULATOR TYPE U60 BLP

Kaçak mesafesi/ Leakage distance

Rutin test yükü / Routine test load

Ortalama izolatör a¤›rl›¤› / Average weight of insulator

440 mm

70 kN

30 35

kN

7.5 7.5

kg

6 6

54 54

pcs

kg Elektromekanik k›r›lma yükü /

Electromechanical failing load

Sand›kl› a¤›rl›k / Packed weight Sand›ktaki adet /

Contents of each package Ölçüler / Dimensions

mm ØD

mm mm H

Ød

440

60

40

8.5

6

62 440

80 561/2 561/4

280 280

146 146

16 16

590/3 280

146 16

U70 BLP U80 BLP U100 BLP

Kuruda güç frek. ortalama atlama gerilimi / Dry power freq. averege flashover voltage Yaﬂta güç frek. ortalama atlama gerilimi / Wet power freq. averege flashover voltage

Y›ld›r›m darbe dayanma gerilimi / Lightning impulse withstand voltage

85 85

kV

50 50

kV

130 130

kV

135 135

kV

80 80

kV

48 48

kV

125 125

kV

85 85

50 50

130 130

135 135

80 80

48 48

125 125

Ya¤da delinme gerilimi /

Puncture voltage in oil kV 110 110 110

50

8.5

6

62 440

100 280 612/2

146 16

130

Top ve yuva ölçüleri : TS 536, IEC 120 Dimensions of ball and socket coupling : TS 536, IEC 120

Top ve yuva ba¤lant› ölçüleri : TS 5275, IEC 372

Dimensions of locking device for ball and socket coupling : TS 5275, IEC 372

Test metodu : TS 60383 1-2, IEC 383-1.2 Test method : TS 60383 1-2, IEC 383-1.2

Is›l mekanik performans testi : TS 8984, IEC 575 Thermal mechanical performance test : TS 8984, IEC 575

Kal›c› mukavemet : IEC 797 Residual strength : IEC 797

Çekiç testi : ANSI-C29.1 Mechanical impact test : ANSI-C29.1

Bütün metal k›s›mlar s›cak dald›rma galvanizlidir : TS 914, IEC 383/1 All metal parts are hot dip galvanized : TS 914, IEC 383/1

T E

min.

(30)

Kep ve pim tipi izolatör zincirlerinin

Testin ad› / Name of test

U40 BL

‹zolatör tipi/

Insulator type Etek çap› X Hatve Disc dia. X Spacing

%50 Kuruda Y›ld›r›m Darbe Atlama Gerilimi (kV tepe) 50% Dry Lightning Impulse Flashover Voltage (kV peak)

Zincirdeki ünite say›s›/

Number of unit on chain

Uygulanan standart : IEC-383-2 Applied standard : IEC 383-2

U60 BL U60 BLP U100 BL U100 BLP U160 BL

175 mmX 110 mm 255 mmX 146 mm 280 mmX 146 mm 255 mmX146 mm 280 mmX146 mm 280 mmX 170 mm

Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-) 1

2 3 4 5 6 7

9

11 12 13

15 16 10

14

19 20 22 24 26

30 8

28 18 17

110 200 274 335 391 445

115 190 265 320 375 425

130 230 315 375 435 500 565

715

875 955 1035

795 635

135 240 340 430 525 620 715

905

1090 1175 1255 1000 810

170 275 375 475 560 625 685

760

900 985 1070

825 745

170 280 375 470 565 665 760

940

1120 1185 1285 1030 850

130 230 315 375 435 495 565

715

875 960 1040

1220 1310 795

1130

1580 1665 1815 1965 2115

2385 640

2555 1490 1400

140 245 340 435 530 620 715

905

1095 1190 1280

1460 1550 1000

1370

1810 1880 2000 2110 2230

2470 810

2350 1730 1640

170 280 390 490 565 625 685

770

890 975 1065

1235 1325 815

1150

1590 1680 1860 2040 2220

2520 745

2380 1500 1410

170 280 370 460 555 655 755

935

1125 1180 1280

1460 1540 1025

1380

1810 1900 2060 2210 2350

2610 845

2490 1720 1630

135 255 365 455 535 615 715

915

1115 1215 1310

1490 1570 1015

1405

1810 1890 2050 2200 2350

2610 815

2480 1730 1650

150 260 355 450 540 630 740

960

1180 1290 1390

1580 1670 1070

1490

1940 2030 2210 2390 2550

2860 850

2710 1850 1760

belirlenen elektriksel atlama de¤erleri

4/1-a

Electrical flashover values of cap and pin type insulator strings

TS EN 60383-2

(31)

Kep ve pim tipi izolatör zincirlerinin

belirlenen elektriksel atlama de¤erleri

Uygulanan standart : IEC 383-2 Applied standard : IEC 383-2 Testin ad› /

Name of test

U60 BL

Insulator type U60 BLP

Etek çap› X Hatve

Disc dia. X Spacing 255 mm X 146 mm 280 mm X 146 mm

%50 Yaﬂta Anahtarlama Darbe Atlama Gerilimi (kV tepe) 50% Wet Switching Impulse Flashover Voltage (kV peak)

Number of unit on chain 635

U100 BL U100 BLP U160 BL

255 mm X 146 mm 280 mm X 146 mm 280 mm X 170 mm

10

30 11

13 14 15 16 17 18 19 20 22 24 26 12

28

680 725 780

630 690 760 830

695 735 775 830

680 720 755 790

640 685 730 795 860 920 980 1040 1100 1150 1200 1280 1340 1390 1430 1460

650 720 780 840 890 940 990 1040 1090 1140 1185 1275 1325 1365 1395 1425

680 720 765 825 895 960 1025 1080 1130 1170 1210 1290 1350 1400 1450 1480

720 790 860 920 970 1005 1035 1070 1105 1145 1185 1275 1325 1375 1415 1445

740 800 860 930 1000 1070 1130 1185 1235 1270 1300 1350 1390 1430 1470

1500 1660

800 880 955 1020 1085 1145 1195 1240 1280 1315 1350 1420 1490 1550 1610 Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-)

Pos.

(+)

Neg.

(-)

4/1-b

Electrical flashover values of cap and pin type insulator strings

TS EN 60383-2

(32)

Testin ad› / Name of test

U40 BL

Insulator type U60 BL

Etek çap› X Hatve Disc dia. X Spacing

Yaﬂta ﬁebeke Frekansl› Atlama Gerilimi (kV eff) Wet Power Frequency Flashover Voltage (kV peak)

Number of unit on chain

36

Uygulanan standart : IEC-383-2 Applied standard : IEC 383-2

U60 BLP U 100 BL U100 BLP U160 BL

62 86 105 127 150 1

2 3 4 5 6 7

9

11 12 13

15 16 10

14

19 20 22 24 26

30 8

28 18 17

44 78 110 142 174 206 239

307

375 409 442 341 273

48 86 119 152 185 218 251

320

390 424 458 355 285

44 80 112 144 175 205 235

301

366 399 432

498 531 334

465

629 661 725 789 851

975 268

913 597 564

49 85 120 155 190 225 260

328

394 427 459

523 554 361

491

645 675 733 791 847

953 294

901 615 585

47 83 115 149 182 215 248

314

382 416 450

518 552 348

484

652 685 749 815 881

1009 281

945 619 586 175 mmX 110 mm 255 mmX 146 mm 280 mmX 146 mm 255 mmX146 mm 280 mmX146 mm 280 mmX 170 mm