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Thermogravimetric and mass-spectrometric analyses of combustion of spent potlining under N 2 /O 2 and CO 2 /O 2 atmospheres

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Thermogravimetric and mass-spectrometric analyses of combustion of

spent potlining under N

2

/O

2

and CO

2

/O

2

atmospheres

Guang Sun

a,b

, Gang Zhang

b

, Jingyong Liu

a,⇑

, Wuming Xie

a

, Jiahong Kuo

a

, Xingwen Lu

a

, Musa Buyukada

c

,

Fatih Evrendilek

d,e

, Shuiyu Sun

a

a

Guangzhou Key Laboratory Environmental Catalysis and Pollution Control, Guangdong Key Laboratory of Environmental Catalysis and Health Risk Control, School of Environmental Science and Engineering, Institute of Environmental Health and Pollution Control, Guangdong University of Technology, Guangzhou 510006, China b

Department of Energy and Chemical Engineering, Dongguan University of Technology, Dongguan 523808, China c

Department of Chemical Engineering, Bolu Abant Izzet Baysal University, Bolu 14052, Turkey d

Department of Environmental Engineering, Bolu Abant Izzet Baysal University, Bolu 14052, Turkey e

Department of Environmental Engineering, Ardahan University, Ardahan 75002, Turkey

a r t i c l e i n f o

Article history:

Received 26 September 2018 Revised 24 January 2019 Accepted 31 January 2019 Available online 12 February 2019 Keywords: Spent potlining Oxy-fuel combustion Thermodynamic analysis TG-MS

a b s t r a c t

Thermal decomposition and gaseous evolution of the spent potlining (SPL) combustion were quantified using thermogravimetric and mass-spectrometric analyses in CO2/O2and N2/O2atmospheres using three

heating rates (15, 20 and 25°C/min). The thermal decomposition of SPL occurred mainly between 450 and 800°C. Based on the four kinetic methods of Friedman, Starink, Kissinger-Akahira-Sunose and Flynn-Wall-Ozawa under the various conversion degrees (a) from 0.1 to 0.7, the lowest apparent activa-tion energy was estimated at 149.81 kJ/mol in the 70% CO2/30% O2atmosphere. The pre-exponential

fac-tor, and changes in entropy, enthalpy and free Gibbs energy were also estimated. The reaction model did not suggest a single reaction of the SPL combustion. With theavalue of 0.25–0.7, the following function best described the reaction based on the Malek method: f(a) = 1/2aand G(a) = lna2. The gases released

during the combustion process included CO2, CO, NOx, HCN, and HF.

Ó 2019 Elsevier Ltd. All rights reserved.

1. Introduction

Spent potlining (SPL) is a hazardous solid waste of the alu-minum production process and consists of carbon, fluoride (NaF, CaF2, and Na3AlF6), cyanide (NaCN, Na4Fe(CN)6, or Na3Fe(CN)6),

and other inorganic compounds (Al2O3, CaO, and NaAl11O17)

(Yuan et al., 2018). Globally, 1–1.5 million tons of SPL are gener-ated annually with a SPL/primary aluminum ratio of about 1/40 (Gao et al., 2016). However, the disposal of untreated SPL harms the environment due to its high contents of cyanide, soluble fluo-ride, and inorganic compounds (Xiao et al., 2018). Leachates of sol-uble fluoride, cyanide, and other toxic substances from landfills have polluted soils, and surface and groundwater resources (Gao et al., 2016). In 1988, the U.S. Environmental Protection Agency banned the storage of SPL in landfills without its adequate pre-treatment. Biochar was reported to adsorb hazardous leachates from landfills (Maroušek et al., 2016). However, given the increas-ing amount of the waste stream of carbon and inorganic com-pounds of SPL in landfills, there is an urgent need to encourage

its environmentally and economically alternative disposals

(Courbariaux et al., 2004). Many disposal methods for SPL focused on the recovery of inorganic compounds, and the reuse of carbon for energy. For example, flotation (Li et al., 2014), caustic leaching (Birry et al., 2016), leaching with aluminum nitrate and nitric acid (Lisbona et al., 2013), co-treatment with acid and alkali (Shi et al., 2012), and ultrasound-assisted alkali leaching (Xiao et al., 2018) are some of such disposal methods. However, the gaseous releases of H2, a low leaching rate, a long leaching time, and a high

treat-ment cost are the major shortcomings of the existing methods (Xiao et al., 2018).

The co-combustion technology has been widely adopted to pro-cess SPL in many countries such as Canada, United States, France, Brazil, India, and South Africa (Holywell and Breault, 2013). There have been a few studies about thermogravimetric (TG) and differential scanning calorimetric (DSC) analyses of SPL in the air atmosphere. For example,Yuan et al. (2018)showed that the main decomposition stage of carbon took place in the range of 500– 800°C. Coal replaced by SPL for the tuyere injection was found to reduce coke rates and greenhouse gas emissions during the iron-making process (Gao et al., 2016). The use of SPL combined with pulverized coal in the bauxite sintering process led to the full

https://doi.org/10.1016/j.wasman.2019.01.047

0956-053X/Ó 2019 Elsevier Ltd. All rights reserved. ⇑ Corresponding author.

E-mail address:Liujy@gdut.edu.cn(J. Liu).

Contents lists available atScienceDirect

Waste Management

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utilization of carbon, and the decompositions of cyanides into N2

and CO2 and of fluorides into calcium fluoride, and finally, into

red mud (Li and Chen, 2010). When its fixed carbon content was above 60%, SPL performed well as a secondary raw fuel in the cement plants, provided substantial heating for certain thermal

processes and helped to reduce NOx emissions (Ospina and

Hassan, 2017).Courbariaux et al. (2004)pointed out that the SPL combustion at a high temperature converted fluoride into CaF2

with the addition of limestone, while heat provided from the com-bustion of its fixed carbon fraction lowered the operational costs.

Courbariaux et al. (2004)pointed to the relatively low investment costs of the SPL combustion owing to the short residence time and low corrosive characteristics of its combustion gases. The chief advantages of the SPL combustion can be summarized thus: (1) the utilization of carbon in energy generation, (2) the decomposi-tion of cyanides into N2and CO2to reduce SPL toxicity and

dis-posal, and (3) the avoidance of costs associated with the SPL reduction and disposal.

Since the SPL combustion for energy production can release CO2

in high amounts, it is essential to develop carbon capture and stor-age technology for its flue gases. The use of the oxy-fuel combustion technology has been suggested as one of the promising technolo-gies to capture CO2 emissions from power plants (Chen et al., 2018). The traditional combustion atmosphere presents a low (around 15%) CO2concentration which renders the separation of

CO2from the exhaust gases more difficult, thus increasing the

oper-ating costs (Irfan et al., 2012; Mondal et al., 2012). The oxy-fuel combustion technology not only reduces CO2and NOxemissions

but also makes CO2capture and separation highly convenient (Bu et al., 2014; Hu and Yan, 2012). Oxy-fuel (co-)combustion studies were reported for coal (Zhuo et al., 2017), plastic, rubber and leather (Tang et al., 2015), sewage sludge with water hyacinth (Huang et al., 2016) and coffee grounds (Chen et al., 2018), and textile dyeing sludge with pomelo peel (Xie et al., 2018a). The advantages of the oxy-fuel combustion technology include the control by the heat exchanges of recycled flue gases over the combustion temperature, and the promotion of char burnout in the higher temperature.

To the best of our knowledge, there still remains a gap in related literature about the quantitative understanding of thermodynamic and kinetic parameters for the SPL combustion and of its behavior in the oxy-fuel atmospheres. Therefore, the objectives of this study were to (1) determine ignition temperature, burnout performance and comprehensive combustion performance of SPL using TG and mass-spectrometric (TG-MS) analyses and (2) compare effects of CO2/O2versus N2/O2atmospheres on the SPL combustion

perfor-mance using four kinetic methods to estimate apparent activation energy (Ea) and four thermodynamic parameters under three

heat-ing rates.

2. Materials and methods

2.1. Sample collection and preparation

SPL was collected from an aluminum smelter plant in Guangz-hou of the Guangdong Province, China. About 5 kg of SPL were ran-domly sampled, air-dried in an oven at 105°C for 24 h, crushed, sieved with a 74

l

m sieve, homogenized and prepared for tests. 2.2. Experimental methods

Thermogravimetric experiments were carried out using a NETZSCH STA 409 PC (Luxx, Germany) simultaneous analyzer. Its detection limit was 0.001 mg. Around 5.500 ± 0.500 mg of SPL for each experimental run were used in Al2O3crucible. It was heated

from room temperature to 900°C at the three heating rates of 15, 20 and 25°C/min in the following four atmospheres: 80%

CO2/20% O2, 70% CO2/30% O2, 60% CO2/40% O2and 70% N2/30% O2

at a flow rate of 50 mL/min. Prior to the experiments, several tests without samples were performed to obtain the baselines to mini-mize instrumental errors. Each experiment was conducted in three times to ensure that errors were within ±2%. Thermogravimetric and derivative TG (DTG) curves were obtained directly from the NETZSCH-T4-Kinetic 2 software. An elemental analyzer (Elemen-tary Analysen Systeme Gmbh, Germany), and a Parr 6300 Oxygen Bomb Calorimeter (Parr Instrument Company, United States) were used to obtain ultimate analysis results and higher heating values, respectively. The proximate and ultimate analyses, and higher heating values are shown inTable 1.

The SPL samples were analyzed using X-ray diffraction (XRD, MiniFlex 600, Rigaku Corporation, Japan) in a scanning range of 10–90° at a scanning velocity of 2°/min. The X-ray tube was per-formed at 40 kV and 40 mA. The powdered samples were analyzed using Cu K

a

(k = 0.15418 nm) radiation with a step size of 0.02°. The main SPL compounds of the XRD pattern included C and NaF together with small amounts of Na3AlF6, CaF2, NaAl11O17, and

Al2O3 as well as NaF, CaF2, NaAl11O17, NaAlSiO4, and Al2O3 after

the combustion in the 70% CO2/30% O2atmosphere at 900°C (Fig. 1).

Fluoride content of SPL was determined using an Ion Selective Electrode (ISE, Pinnacle-315P, USA). Alumina (Al) was determined using the chemical titration method, while sodium (Na) was deter-mined using an atomic absorption spectrophotometer (AAS-240, USA). Other mineral compositions and trace metals of SPL were determined using an inductively coupled plasma optical emission spectrometer (ICP-OES, ICAP7400, Thermo, USA). All the results are shown inTable 1.

The TG-MS experiments were performed using a thermo mass photo TG-DTA-PIMS 410/S (Rigaku Corporation, Japan) with an electron bombardment ionization (EI) source. It was heated from room temperature to 900°C at a heating rate of 20 °C/min in the 80% He/20% O2atmosphere at a flow rate of 150 mL/min.

2.3. Characterization of combustion performances

Combustion characteristic parameters were obtained to evalu-ate the effects of the heating revalu-ates and the atmospheres on the combustion performances of SPL and included peak temperature (Tp), ignition temperature (Ti)—defined as the intersection between

the tangent line of the point at which decomposition started and the tangent line of the maximum weight loss rate (Rp), average

weight loss rate (Rv), temperature interval at the half value of

maximum weight loss rate (DT1/2), and burnout or final

tempera-ture (Tb) (Cheng et al., 2018; Jayaraman et al., 2017).

So as to directly understand the SPL combustion performances under the different conditions, the following combustion indices were also calculated: volatile matter release index (Dv), ignition

index (Ci) (López-González et al., 2014), burnout index (Cb)

(Wang et al., 2018), and comprehensive combustibility index (S) (Wang et al., 2012). Ciand Cbcan be described as a function of

char-acteristic temperatures and weight loss rates (Chen et al., 2015). Dv

represents the release performance of volatiles of fuels (Chen et al., 2017c). S represents the comprehensive characteristics including ignition and burnout (Hao et al., 2018). These combustion indices are expressed as follows:

Dv¼ Rp Tp Tv

D

T1=2 ð1Þ Ci¼ R p ti tp ð2Þ Cb¼ R p

D

t1=2 tp tb ð3Þ

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S¼ Rp    Rð vÞ T2 i  Tb ð4Þ

where ti, tp, tb,Dt1/2and Tvrefer to ignition time, peak time, burnout

time, time interval at the half value ofRp, and initial

devolatiliza-tion temperature, respectively. 2.4. Kinetic analyses

2.4.1. Kinetic models

The kinetic analysis is essential to the evaluation of the charac-teristic behaviors of the SPL combustion in a changing condition. Apparent activation energy (Ea) and the pre-exponential factor

(A) were determined, and the best-fit reaction model was found. A kinetic equation for the thermal decomposition processes was expressed as follows:

d

a

dt ¼ fð Þ  k T

a

ð Þ ð5Þ

where t is time (min); d

a

/dt is reaction rate (min1); T is absolute temperature (K); k(T) is rate constant; f(

a

) is reaction model of a dif-ferential form; and

a

is conversion rate which can be derived from TG curves thus:

a

¼m0 mt

m0 mf

ð6Þ

where m0, mtand mfare the initial, actual and final sample masses,

respectively. According to the Arrhenius law, the following rate con-stant (k(T)) was described:

k Tð Þ ¼ Aexp Ea RT  

ð7Þ

where Ea is apparent activation energy (kJ/mol); A is the

pre-exponential factor (s1); and R is the universal gas constant (8.314 J/molK1). For the non-isothermal reaction of solid fuels,

the heating rate (b) is generally a constant. b was estimated as a function of temperature (T) over time (t) thus:

b ¼dTdt ð8Þ

Based on the Vallet equation, Eq.(8)can be rewritten as dt = dT/ b, then Eq.(5)can be replaced by the following:

d

a

dT¼ A bexp  Ea RT   fð Þ

a

ð9Þ

where A, Ea, and f(

a

) are usually determined using (D)TG data based

on the Arrhenius equation. The integral equation of Eq.(9)can be written as follows: Gð Þ ¼

a

Z a 0 dð Þ

a

fð Þ

a

¼ A b Z T 0 exp Ea RT   d Tð Þ ¼AEa bR Z 1 x expð Þx x2 dx¼ AEa bRp xð Þ ð10Þ

where x = Ea/RT; and p(x) is temperature integral, not a convergent

one with an exact analytic solution; and G(

a

) is the integral form of reaction model (1/f(

a

)). Different reaction models (f(

a

) and G(

a

)) are shown in supplementary Table S1.

Many different kinetic analyses have been used to estimate Ea

and can be grouped into the differential versus integral methods. Both methods have their advantages and disadvantages. For exam-ple, the differential methods need actual TG values (d

a

/dt or d

a

/dT), whereas the others need to calculate the temperature integral. In this study, Eawas estimated using the four methods of Friedman,

Starink (differential form), Flynn-Wall-Ozawa (FWO), and

Kissinger-Akahira-Sunose (KAS) (integral form). 2.4.2. Integral iso-conversional methods (FWO and KAS)

The FWO method (Chen et al., 2017b, Fernandez-Lopez et al., 2016) is the integral iso-conversional one that uses the Doyle approximation method (Flynn, 1966) as follows:

lnb ¼ ln AEa

RGð Þ

a

 5:3305  1:052 Ea

RT ð11Þ

where

a

is constant, and G(

a

) is a constant assuming that G(

a

) is only related to

a

. From the plot of 1/T against lnb, the slope was derived as1.052Ea/R. Thus, Eaestimate of the reaction at a certain

conversion rate was calculated.

The KAS method (Doyle, 1961) uses the following Coats-Redfern approximation:

Table 1

Proximate and ultimate analyses, higher heating value, and mineral and heavy metal contents of SPL.

Ultimate analysis (wt%) Proximate analysis (wt%) Qnet(MJ/kg)

Cad Had Nad S Mad Vad Aad FCad

69.11 0.40 0.16 0.26 0.73 1.56 29.04 68.67 22.21

Mineral matter (air dry) (wt%) Element content (wt%)

Na2O Al2O3 SiO2 Fe2O3 CaO Li2O K2O MgO F

11.44 7.58 2.21 1.42 1.17 0.79 0.27 0.13 10.40

Trace metal content (mg/kg)

Cr Ba V Sr Zr Ni Zn Pb Cu Y Nb

218.70 84.24 70.77 47.98 30.52 21.13 17.04 7.91 6.42 5.58 4.46

Mad: moisture; Vad: volatile matter; Aad: ash; FCad: fixed carbon; Qnet: higher heating value on a dry basis; andad: air-dried basis.

Fig. 1. XRD patterns of raw SPL and ash after combustion in the 70% CO2/30% O2 atmosphere at 900°C.

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lnb T2¼ ln AR EaGð Þ

a

 Ea RT ð12Þ

On the premise that G(

a

) is known when

a

andb are constant, the plot of ln(b/T2

) against 1/T can be fitted a linear regression line. Apparent activation energy of the sample was obtained from the slope of the fitted line(Ea/R).

2.4.3. Differential iso-conversional methods (Friedman and Starink) The Friedman method (Friedman, 1964) is the common differ-ential iso-conversional one to calculate Ea according to Eqs.(5) and (9)as follows: ln d

a

dt   ¼ lnA þ lnfð Þ 

a

Ea RT ð13Þ

According to Eq.(11), when A and

a

are constant, and lnf(

a

) is a function of only

a

, then lnA and lnf(

a

) become constant. From the plot of ln(d

a

/dt) versus (1/T), the slope was directly derived asEa/

R at a given

a

.

The Starink method (Cai et al., 2016) is based on the iso-conversional FWO and KAS methods thus:

lnb Ts¼ Cs

BEa

RT ð14Þ

where S (1.8), B (1.0037), and Csare constant (Cai et al., 2016).

Hence, Eq.(14)can be converted into the following equation:

ln b

T1:8¼ Cs 1:0037 Ea

RT ð15Þ

where1.0037 Ea/R is the slope of the linear regression line of the

plot of ln(b/T1.8) versus 1/T.

2.4.4. Selection of reaction model

The reaction model was determined using the Malek method (Diaz and Phan, 2016) which can yield holonomic kinetic results via the iso-conversional method. The Malek method also serves to avoid the issue of constantly determining f(

a

) values and a kinetic compensation effect to calculate A, Eaand f(

a

)

simultane-ously (Huang et al., 2017). The two master plots of y(

a

) and Z(

a

) can be used to select the reaction model based on the Malek method. In this study, the master plot of y(

a

)-

a

was adapted to determine the reaction model.

According to Eqs.(5) and (16)(the Coats-Redfern equation), G (

a

) can be turned into Eq.(17):

Gð Þ ¼

a

Z a 0 d

a

fð Þ

a

¼ ART2 Eab exp Ea RT   ð16Þ Gð Þ ¼

a

RT 2 Eab d

a

dt   1 fð Þ

a

ð17Þ

When

a

= 0.5, G (0.5) can be described as follows:

G 0:5ð Þ ¼RT 2 0:5 Eab d

a

dt   0:5 1 f 0:5ð Þ ð18Þ

where T0.5and (d

a

/dt)0.5 were the temperature and reaction rate,

respectively, with

a

= 0.5. The Malek method used in the calculation was shown as follows (Huang et al., 2017):

yð Þ ¼

a

TT 0:5  2 da dt   da dt   0:5 ! ¼f 0:5ðfð Þ  G

a

Þ  G 0:5ð Þð

a

Þ ð19Þ

When the theoretical data were placed in Eq.(20), then the the-oretical curves were obtained at different

a

values.

yð Þ

a

theo¼

fð Þ  G

a

ð Þ

a

f 0:5ð Þ  G 0:5ð Þ ð20Þ

When the experimental data were put into Eq.(21), then the experimental curves were obtained at different

a

values.

yð Þ

a

exp¼ T T0:5  2 da dt   da dt   0:5 ! ð21Þ

The Malek method consists of the two plots to determine the reaction model. When the experimental curves are similar to or match the theoretical curves for a given

a

, then the reaction model can be determined (Zou et al., 2017).

Mean squared error (MSE) as calculated by Eq.(22)was adopted to select the reaction model and assess the experimental validity.

MSE¼1 n Xn 1 ytheo yexp  2 ð22Þ

where n is sample size; and ytheoand yexpwere calculated using Eqs. (20) and (21), respectively. Based on the model validation, the low MSE values indicate that the predictive model describes the exper-imental data with a better accuracy (Diaz and Phan, 2016). The MSE values > 5 between the theoretical and experimental plots were assumed to indicate a poor model performance.

2.4.5. Thermodynamic parameters

Apart from the kinetic parameters, the calculation of the ther-modynamic ones is essential to the evaluation of the feasibility of the combustion process. The four thermodynamics parameters of A, and changes in entropy (DS), enthalpy (DH) and free Gibbs energy (DG) were also estimated using the following equations (Huang et al., 2018): A¼bEae Ea= RTð Þp ð Þ RT2p ð23Þ

D

H¼ Ea RTa ð24Þ

D

G¼ Eaþ RTpln kB Tp h A   ð25Þ

D

D

HT

D

G p ð26Þ

where kBis Boltzmann constant (1.381 1023JK1); h is Planck’s

constant (6.626 1034Js); T

pis temperature of maximum weight

loss rate; Tais temperature at a given

a

; and Eais apparent activa-tion energy at a given

a

.

3. Results and discussion

3.1. SPL combustion in changing CO2/O2atmospheres

The (D)TG curves of the SPL combustion in the three CO2/O2

(80%/20%, 70%/30% and 60%/40%) atmospheres at 20°C/min are presented inFig. 2. A single peak observed in the range of 450– 800°C corresponded to the fixed carbon combustion. The low vola-tiles and high carbon concentrations of SPL (Table 1) contributed to the peak. The decomposition of inorganic compounds including fluoride and char gasification was slow at above 800°C, and thus, was neglected. With the increased O2concentration, the SPL

com-bustion curves were similar under the oxy-fuel atmospheres at below 800°C. The final mass percentages were 30.59, 31.79 and 32.36 wt% with 20, 30 and 40% O2, respectively. This finding could

be explained by the presence of the higher CO2in the oxy-fuel

atmosphere that most probably favored the burnout of char at above 800°C (Li et al., 2009; Hecht et al., 2012). Therefore, the char burnout contributed to the lower char content.

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The estimates of the SPL combustion parameters under the three CO2/O2 atmospheres are presented in Table 2. With the

increased O2concentration, Tbshifted slightly to a lower

tempera-ture. This may be attributed to high reactivity and bimolecular dif-fusivity of O2(Shen et al., 2011). The ignition changes were slight,

and thus, were considered to remain constant for the three atmo-spheres. However, the O2concentrations did not significantly

influ-ence S, Dv, Ciand Cb.

3.2. SPL pyrolysis in CO2and N2atmospheres

The (D)TG curves of the SPL pyrolysis in the CO2and N2

atmo-spheres at 20°C/min are shown inFig. 3. The TG results showed no significant weight loss of SPL at below 800°C and a weight loss at 800–900°C in the CO2atmosphere. Meanwhile, the DTG curve

started to decrease at 800°C. This case confirmed that CO2was a

weaker oxidizing agent than O2. While the carbon combustion

can occur at below 630°C, the heterogeneous reaction of SPL with CO2 delayed the oxidation combustion. CO2gasification through

the Boudouard reaction was slow and highly endothermic. Thus, the Boudouard reaction was required to shift the reaction equilib-rium towards the CO production at the high temperature typically >700°C (Lahijani et al., 2015). At the normal atmospheric pressure, the Boudouard reaction is thermodynamically favorable at above 900°C and initiated at 800 °C (Parvez et al., 2016). Therefore, the carbon content of SPL was probably converted into CO in the high temperature during the Boudouard reaction as follows (Kumari and Vairakannu, 2017; Oh et al., 2018):

C (s) + CO2(g)$ 2CO (g)

D

H = 173 kJ/mol ð27Þ As can be seen inFig. 3b, the reaction rate of the SPL pyrolysis in the N2atmosphere was constant with the temperature which

indi-cated that the decomposition of carbon did not occur. Similar results were also reported by Yuan et al. (2018). However, the Fig. 2. (a) TG and (b) DTG curves of the SPL combustion in the three CO2/O2

atmospheres at 20°C/min.

Table 2

Thermodynamic parameters and combustion characteristics of SPL in the three CO2/O2atmospheres at 20°C/min.

CO2/O2 Ti Rp Tp Tb Ci Dv Cb S

80%/20% 552 6.77 603.0 866.3 0.83 1.23 0.60 4.03

70%/30% 551 6.54 609.5 864.2 0.79 1.11 0.54 3.86

60%/40% 551 6.86 604.8 860.2 0.84 1.15 0.57 4.04

Ti: ignition temperature (°C); Rp: maximum weight loss rate (wt%/min); Tp: peak temperature (°C); Tb: burnout temperature (°C); Ci: ignition index (102(wt%min3)); Dv: volatile matter release index (107(wt%min1°C3)); C

b: burnout index (103(wt%min4)); and S: comprehensive combustibility index (108(wt%2°C3min2)). Fig. 3. (D)TG curves of the SPL combustion in the (a) CO2and (b) N2atmospheres at 20°C/min.

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slight mass loss by 4.23 wt% during the whole process in the N2

atmosphere may result from the slight decomposition of Na3AlF6

with the release of fluoride (Zhang et al., 2015). 3.3. SPL combustion in CO2/O2and N2/O2atmospheres

The SPL combustion behavior in the 70% CO2/30% O2and 70%

N2/30% O2 atmospheres were compared using the (D)TG curves

at 20°C/min (Fig. 4). The (D)TG curves in the atmospheres were similar at below 450°C since there was no significant decomposi-tion of fixed carbon, fluoride, and other inorganic compounds of SPL in the lower temperature. The carbon oxidation did not occur in the reaction system during the heating process at below 450°C. As discussed above, N2and CO2did not significantly affect

the SPL decomposition in the lower temperature. There was a negligible volatile inorganic matter during the overall thermal Fig. 4. (a) TG and (b) DTG curves of the SPL combustion in the 70% N2/30% O2and 70% CO2/30% O2atmospheres at 20°C/min.

Table 3

Thermodynamic parameters and combustion characteristics of SPL at 20°C/min.

Atmosphere Ti Rp Tp Tb Ci Dv Cb S

70% CO2/30% O2 551 6.54 609.5 864.2 0.79 1.11 0.54 3.86

70% N2/30% O2 551 7.12 605.9 854.1 0.87 1.36 0.68 4.26

Ti: ignition temperature (°C); Rp: maximum weight loss rate (wt%/min); Tp: peak temperature (°C); Tb: burnout temperature (°C); Ci: ignition index (102(wt%min3)); Dv: volatile matter release index (107(wt%min1°C3)); C

b: burnout index (103(wt%min4)); and S: comprehensive combustibility index (108(wt%2°C3min2)). Fig. 5. (a) TG, (b) DTG and (c) conversion rate of the SPL combustion in the 70% CO2/ 30% O2atmosphere at the three heating rates.

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decomposition process of SPL. The TG curve was delayed in the 70% CO2/30% O2 atmosphere when compared to the 70% N2/30% O2

atmosphere at the main decomposition stage of SPL, with the final masses (Mf) of 31.49 and 31.40 wt%, respectively. This indicated

that the char burnout occurred more easily in the CO2/O2 than

N2/O2atmosphere. This case may be related to the occurrence of

the char burnout favored in the presence of CO2 in the CO2/O2

atmosphere (Irfan et al., 2012). At the same O2level, replacing N2

only by CO2was reported to significantly increase the char burnout

(Meng et al., 2013). This result was consistent with our study. The key parameters of the SPL combustion in the 70% CO2/30%

O2and 70% N2/30% O2atmospheres at 20°C/min are presented in Table 3. Compared to the 70% CO2/30% O2atmosphere, the

maxi-mum mass loss rate was observed in the 70% N2/30% O2

atmo-sphere at a slightly lower temperature. As presented inTable 3, S, Cb, Dvand Ciwere higher in the N2/O2than CO2/O2atmosphere.

The fixed carbon of the SPL combustion was delayed in the CO2/O2

atmosphere from 450 to 800°C. This case may be related to the fact

that CO2has a higher specific heat and density than does N2as well

as to the different transport properties due to the different masses of CO2and N2(Irfan et al., 2012).

3.4. Effect of heating rate on SPL combustion

The (D)TG curves of the SPL combustion in the 70% CO2/30% O2

atmosphere at the three heating rates are shown inFig. 5. With the increased heating rate, the TG curves shifted to a higher tempera-ture gradually, with the final masses of 30.88, 31.49 and 33.34 wt% at 15, 20 and 25°C/min, respectively. The reaction and heat trans-fer times were shortened by the increased heating rate which made it less likely for the sample to be completely volatilized in the second reaction (Chen et al., 2017a). The conversion rate grad-ually decreased with the increased heating rate which was in close agreement with the delayed SPL decomposition at the increased heating rate (Fig. 5c).

Table 4

Thermodynamic parameters and combustion characteristics of SPL in the 70% CO2/30% O2atmosphere.

b Ti Rp Tp Tb Ci Dv Cb S

15 547 5.35 598.5 857.2 0.38 1.05 0.22 2.45

20 551 6.54 609.5 864.2 0.79 1.11 0.54 3.86

25 552 7.43 611.0 869.5 1.37 1.12 1.05 5.27

b: heating rate (°C/min); Ti: ignition temperature (°C); Rp: maximum weight loss rate (wt%/min); Tp: peak temperature (°C); Tb: burnout temperature (°C); Ci: ignition index (102(wt%min3)); D

v: volatile matter release index (107(wt%min1°C3)); Cb: burnout index (103(wt%min4)); and S: comprehensive combustibility index (108(wt %2°C3min2)).

Fig. 6. Linear regression analyses to determine activation energy at different conversion rates according to (a) Friedman, (b) Starink, (c) KAS and (d) FWO methods in the 70% CO2/30% O2atmosphere.

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Ti, Tpand Tbincreased with the increased heating rate (Table 4).

The reason for these findings may be related to the difference between external and internal temperatures of the sample in response to the rapidly increased temperature of the reaction sys-tem with the increased heating rate, non-uniform heat transfer, and the delayed volatility of the substances (Herce et al., 2014). However, at the higher heating rate, a certain temperature was achieved in a shorter time with the higher thermal energy to favor the heat transfer from the surrounding to the inside of the sample. Therefore, the SPL combustion resulted in a faster mass loss rate with the increased heating rate (Xie and Ma, 2013). Meanwhile, the increased Dv, Ci, S and Cbwith the increasedb indicated a more

concentrated combustion as well as improved ignition, combustion and burnout performances.

3.5. Kinetic analysis of activation energy

Apparent activation energy is the energy barrier for a chemical reaction to occur (Yuan et al., 2017) and an important indicator to evaluate the combustion performance. Combustion involves a set of complicated chemical reactions where the oxidation of the fuel not only releases heat but also produces new chemical species, thus rendering Eavalues difficult to calculate (Deng et al., 2016).

Given the unstable start and end of the reaction due to the complex chemical and physical structures of SPL, Eawas estimated for the

decomposition at the conversion degrees of 0.10–0.70 according to the Friedman, Starink (differential form), FWO and KAS (integral form) methods in the CO2/O2 (80%/20%, 70%/30% and 60%/40%)

atmospheres at the three heating rates (Figs. 6 and 7).

The fluctuated Eavalues estimated according to the Friedman

method were lower by 1.21–1.49 times than those according to the Starink, KAS and FWO methods. This case confirmed that Friedman method emphasized the relationship between the reac-tion rate (d

a

/dt) and 1/T as a function of the instantaneous conver-sion rate which was prone to the experimental noise (Dhyani et al., 2017). Furthermore, a minor change in the power of the tempera-ture term in the Starink’s equation led to an increment in Eavalues

by less than 0.3% (Dhyani et al., 2017). Therefore, the Eaestimates

based on the Starink method were used to calculate A,DH,DS, and

DG.

The average activation energy increased when the O2

concen-tration grew beyond 30% in the oxy-fuel atmosphere. Similar results were obtained in the recent studies (Huang et al., 2016; Xie et al., 2018b). This may be because Ea was affected by a

decrease in activated molecule proportion, diffusion limitation, and inorganic impurities during the combustion process (Fang et al., 2006). The increased O2 concentration was reported to

increase the heat release from the semi-coke oxidization, and thus, the surface temperature of semi-coke (Chen et al., 2011). Semi-coke structure also expanded the size of grain and increased the ash content with the increased final temperature (Chen et al., 2011). Therefore, Eaincreased with the increased O2concentration

(Chen et al., 2011). The lower Eavalue in the initial stage may be

the result of the decomposition of some extractives with small molecules. The activation energy peaked (181.25 kJ/mol) at the conversion rate of 0.2 that corresponded to the maximum mass loss stage during which more energy may be needed to provide the thermal decomposition of fixed carbon. Overall, Eaincreased

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in the start of the thermal decomposition process and decreased after the conversion rate of 0.25.

3.6. Kinetic analysis of reaction model

The uses of the conversion rate of 0.5 as the reference point and of the theoretical data of

a

i, and y(

a

i) in Eq.(20)yielded 41

stan-dard curves according to the reaction function in Supplementary Table S1. The use of the experimental data of

a

i, and y(

a

i) in Eq. (21) helped to obtain the experimental curves. A comparison of the theoretical versus experimental plots at the different conver-sion rates served to determine the most likely mechanism function of the reaction.Fig. 8a shows the theoretical curves, while the experimental curves in the 80% CO2/20% O2, 70% CO2/30% O2and

60% CO2/40% O2atmospheres at the three heating rates are shown

inFig. 8b–d, respectively.

As shown in Fig. 8b–d, the experimental and theoretical data better matched in the range of 0.25–0.70 which may be attributed to the occurrence of a single-step reaction. The inadequate match between the experimental and theoretical data in the range of

0.10–0.25 may result from the involvement of other complex chemical reactions. All the MSE values were lower than 0.015 in response to the different atmospheres and heating rates (Table 5). All the R2values between the theoretical and experimental plots

were above 0.894 (Table 5). All these findings indicated a better validation and accuracy of the reaction model (Diaz and Phan, 2016). In conclusion, the reaction model was best described by the following function of f(

a

) = 1/2

a

, G(

a

) = ln

a

2 in the CO

2/O2

(80%/20%, 70%/30% and 60%/40%) atmospheres with the

a

value of 0.25–0.7 at the three heating rates.

3.7. Thermodynamic analyses

The apparent activation energy estimated from the Starink method was used to calculate A values of the SPL combustion under the three CO2/O2 (80%/20%, 70%/30% and 60%/40%)

atmo-spheres at 20°C/min. The low A values (h1 09) may imply surface

reactions in most cases but a closed complex if the reactions did not depend on surface area. However, the high A values (109)

indicated a simple complex and a higher reactive system (Yuan

Fig. 8. Theoretical (a) and experimental curves in the (b) 80% CO2/20% O2, (c) 70% CO2/30% O2and (d) 60% CO2/40% O2atmospheres at different conversion rates according to the function in Supplementary Table S1.

Table 5

Mean squared error (MSE) and coefficients of determination (R2

) for reaction model.

15°C/min 20°C/min 25°C/min

CO2/O2 MSE R2 MSE R2 MSE R2

80%/20% 0.015 0.898 0.011 0.910 0.006 0.907

70%/30% 0.011 0.925 0.008 0.912 0.006 0.904

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et al., 2017). In particular, when the A values were between 1010

and 1012, the activated complex was probably more restricted in

terms of rotation than the initial reagent (Yuan et al., 2017). The reason behind this finding is that the A values in the 70%

CO2/30% O2 atmosphere ranged widely from 1.64 106 to

3.10 1010, with its mean lowest value of 8.24 109, and were

above 1010 in the range of 0.10–0.25. This suggested that more

reaction energy was required with the start of the fixed carbon decomposition (0.10 <

a

< 0.25).

TheDH,DS,DG and Eavalues of the SPL decomposition are

shown inFig. 9. TheDH values (Fig. 9b) indicated the energy differ-ence between the reagent and the activated complex. The lowDH value indicated the favored formation of the activated complex (Chen et al., 2017c). As shown inFig. 9b,DH was in close agree-ment with Eaand peaked (DH = 174.45 kJ/mol) around the start

of the SPL decomposition in the solid phase. The case is most likely related to the relatively high degrees of reaction and conversion at the start of the SPL combustion where more heat was required (Yuan et al., 2017). With the increased conversion rate, DH decreased illustrating the energy between reagent and the acti-vated simple complex (Chen et al., 2017c). The fixed carbon

com-bustion in this stage provided heat energy. Decreased DH

indicated less heat energy required for a reaction system which was in close agreement with the activation energy changes. The

average DH values in the CO2/O2 (80%/20%, 70%/30% and

60%/40%) atmospheres at 20°C/min showed that the least heat requirement was by the SPL decomposition in the 70% CO2/30%

O2atmosphere.

The lowDS values (Fig. 9c) for a reaction system mean that the substance undergoes physical or chemical transformations reach-ing a new state near its decomposition equilibrium. The highDS

values are indicative of a state far from its own thermodynamic equilibrium. In this case, the reactivity is high, and the system can react faster to produce the activated complex which results in the short reaction times (Dhyani et al., 2017). Therefore, the higher the DS values are, the higher the system reactivity is (Yuan et al., 2017). The averageDS values demonstrated that the higher reactivity of the overall thermal decomposition process was in the 70% CO2/30% O2atmosphere. As shown inFig. 9c, with

the increased conversion degree, theDS values rose from61.11 to 144.15 J/mol which indicated the increased reactivity. In particu-lar, the lowestDS value (61.11 J/mol) was observed at the con-version rate of 0.25, thus resulting in a lower reactivity of the reaction system which agreed with the highest Eaat the conversion

rate of 0.25.DS increased at above 0.25 and peaked (144.15 J/-mol) at 0.65. This peak appeared to correspond to the main decom-position region of the solid phase during which enough heat was provided. Our results indicated the higher reactivity of the reaction system. Less heat energy required agreed with the activation ener-gies.Song et al. (2017)in a similar study reported that activation energy increased with the decreased reactivity.

TheDG values revealed the increased total energy in the reac-tion system with the approach of the reagents and the formareac-tion of the activated complex (Yuan et al., 2017). Fig. 9d shows increasedDG at above 0.2 which confirmed that heat energy pro-vided to the reaction system at the high temperatures was surplus (Dhyani et al., 2017). Eadecreased in the stage as a result of the

fixed carbon combustion and the increased heat energy of the sys-tem. TheDG values were higher in the 70% CO2/30% O2than CO2/O2

(80%/20% and 60%/40%) atmospheres. Overall, the SPL combustion provided more energy in the 70% CO2/30% O2 than CO2/O2

(80%/20% and 60%/40%) atmospheres. The changed patterns of

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these thermodynamic parameters indicated the complex reactions during the SPL decomposition which agreed with the activation energy changes.

3.8. TG-MS analyses

The main gases released from the SPL combustion were CO2(m/

z = 44), CO (m/z = 28), NOx(m/z = 46 and 30), HCN (m/z = 27), and

HF (m/z = 20) as determined using the real-time TG-MS analyses. The advantage of the EI source was that the analyte structures and their names can be obtained from the NIST library according

to their respective ratios of mass to charge (m/z) (Striugas et al.,

2017). It should be noted that some ions could belong to various compounds when reported (López-González et al., 2017), such as ions with m/z = 28 that are related to the CO or N2 evolution. It

should be noted that the higher CO2concentration presented for

the O2diffusion to the surface of the fuel, thus incompletely

oxidiz-ing the fuel at the higher temperature despite the increased oxygen content. CO concentration rose in the near burner region due to the char gasification and lowered NO emission (Giménez-López et al., 2010). Meanwhile, higher CO2 concentration further restrained

the HCN oxidation at the higher temperature during the combus-tion (Barbas et al., 2015). He instead of CO2may have slightly

influ-enced the gas release profile during the SPL combustion. In order to monitor the CO2emissions and avoid CO2interference with MS

sig-nal, He instead of CO2(an inert atmosphere) was used.

Fig. 10shows the release of the major gases from the SPL com-bustion in the 80% He/20% O2atmosphere in the range of 450–

900°C. As shown in Fig. 10a, the highest absorbance intensities of CO2(m/z = 44) and CO (m/z = 28) occurred at about 610°C

corre-sponding to the maximum mass loss rate of the fixed carbon com-bustion stage. This may be due to the oxidation of fixed carbon and the releases of CO2and CO in this stage (Ye et al., 2018).Fig. 10b

shows the curves of absorbance intensity of NOx (m/z = 46 and

30). Although SPL was low in N (Table 1), an absorbance intensity <2 1010of NO

xwas observed during the main decomposition

zone. It appeared to come partly from the thermal decomposition of inorganic compounds. The absorbance intensity of HCN (m/ z = 27) peaked at around 620°C and decreased with the increased conversion rate. It may be related to HCN produced with the decomposition of cyanides and further converted into N2and CO2

(Li and Chen, 2010).

No peak was observed for absorbance intensity of HF (m/z = 20) at below 800°C (Fig. 10c). However, HF was observed slightly in the range of 800–900°C. This case may result from the slow decomposition of the fluoride content of SPL in the lower temper-ature and the release of fluoride gas in the higher tempertemper-ature from the decomposition of Na3AlF6(Zhang et al., 2015). In

conclu-sion, CO2was the main gas generated from the SPL combustion.

Furthermore, cyanides in SPL were probably converted into N2

and CO2and reduced the toxicity of the SPL residues when

com-pared to the initial SPL.

4. Conclusion

Our experimental results pointed to a peak observed in the range of 450–800°C during the SPL thermal decomposition in the CO2/O2and N2/O2atmospheres. The higher CO2proportion of

the oxy-fuel atmosphere favored the char burnout at above 800°C, thus improving the process of the residue burnout. The char burnout easily occurred in the 70% CO2/30% O2atmosphere when

compared to the 70% N2/30% O2atmosphere. The kinetic and

ther-modynamic analyses indicated the promising performance of the SPL combustion in the 70% CO2/30% O2atmosphere. The pyrolysis

DTG curves suggested that the initial reaction of the char gasifica-tion by CO2was observed at 800°C in the pure CO2atmosphere,

but not in the N2 atmosphere. Overall, the TG-MS experiments

showed CO, HCN, NOx and HF as the major gaseous pollutants

evolved from the combustion process. The function of f(

a

) = 1/2

a

, G(

a

) = ln

a

2in the three CO

2/O2(80%/20%, 70%/30% and 60%/40%)

atmospheres with the

a

value of 0.25–0.70 at the three heating rates was determined as the best-fit reaction model with the R2

values above 0.894 and the MSE values below 0.015. With proper operational conditions, the SPL combustion in the 70% CO2/30%

O2 (oxy-fuel) atmosphere appeared to be a desirable disposal

method for SPL in controlling CO2emissions.

Fig. 10. Gas release curves of the SPL combustion in the 80% He/20% O2atmosphere based on mass-spectrometric analyses: (a) m/z = 44 and 28, (b) m/z = 46 and 30, and (c) m/z = 27 and 20.

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Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (No. 51608129), the Science and Tech-nology Planning Project of Guangdong Province, China (No.

2019B020208017, 2018A050506046; 2017A040403044;

2017A040403047; 2016A050502059) and Natural Science Founda-tion of Guangdong Province of China (2017A030313261). Appendix A. Supplementary material

Supplementary data to this article can be found online at

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Şekil

Fig. 1. XRD patterns of raw SPL and ash after combustion in the 70% CO 2 /30% O 2 atmosphere at 900 °C.
Fig. 6. Linear regression analyses to determine activation energy at different conversion rates according to (a) Friedman, (b) Starink, (c) KAS and (d) FWO methods in the 70% CO 2 /30% O 2 atmosphere.
Fig. 7. E a values of the SPL combustion in the (a) 80% CO 2 /20% O 2 , (b) 70% CO 2 /30% O 2 and (c) 60% CO 2 /40% O 2 atmospheres (d) by using the four kinetic methods.
Fig. 8. Theoretical (a) and experimental curves in the (b) 80% CO 2 /20% O 2 , (c) 70% CO 2 /30% O 2 and (d) 60% CO 2 /40% O 2 atmospheres at different conversion rates according to the function in Supplementary Table S1.
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